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Thread: My MkII GTI Rebuild Project

  1. #1
    Join Date
    Apr 2007
    Location
    Penrith, NSW
    Posts
    866

    My MkII GTI Rebuild Project

    So my MkII is coming off the road for an extended (read..no end in sight) period of time for a rebuild.

    Some of the plans at the moment are to do the following:

    - Strip her down to the shell, fix some bodywork (including altering rear arches for G60's) and get a full Respray (Atlas Grey is front Runner at the moment)
    - Suspension, Brakes, Wheels
    - Engine Will be replaced (KR 16v is on my mind right now), as to what with i need to talk to a few people, Golf Loon...you will be getting a call!!
    - New front seats (Recaros from the UK if i can find some)
    - All Seats and Door Cards to be replaced or retrimmed. Look to be decided but will be classic...no leather.
    - About a billion other things I am yet to find or decide on


    I am under no illusions that this will get out of control but I am ready to take my time and do things when the time and $$$ is available, the car doest need to be on the road which obviously helps. Ive got 2 Auto Electrician Uncles, a Race Mechanic Uncle (Sierra Cosworth Background) and my old man who worked on Harriers in the RAF behind me so will be calling in some favours i reckon!

    Will be documenting everything with photos (mainly so i remember how the hell to put the thing back together!!) and have no doubt I will be grilling you folks for answers and parts in the coming days/weeks/months/years

    Will be keeping all the photos on a seperate site but will post a few here too. Started the tear out on Sunday....lord help me!!!





    Cheers.

    Simon
    Last edited by anarchycamp; 09-03-2009 at 08:06 PM.
    1986 MkII Golf GTI 16V (Sold), 2005 MkV Golf GTI (Sold), 2007 Polo GTI (Sold), 2011 Polo 66TDI (Selling), 2012 Passat 125 TDI Bluemotion, 2013 Scirocco R (Due October!)

  2. #2
    Join Date
    Jul 2005
    Location
    Melbourne, Williamstown
    Posts
    1,163
    Good to see, hope she turns out better than new!

    I think I'll be doing the same in a few years

    mk2 GTi 16v
    Corrado G60

  3. #3
    Join Date
    Sep 2006
    Location
    Parkinson / Brisbane
    Posts
    2,443
    Users Country Flag
    aw my gosh! thats awsome!! cant wait for the updates! you do realise of course that "Golfer" aka John will say "you copied my colour choice!!" But it looks so damb nice on the mk2's huh! . . .

  4. #4
    Join Date
    Apr 2007
    Location
    Penrith, NSW
    Posts
    866
    Thread Starter
    Quote Originally Posted by KI11Z View Post
    aw my gosh! thats awsome!! cant wait for the updates! you do realise of course that "Golfer" aka John will say "you copied my colour choice!!" But it looks so damb nice on the mk2's huh! . . .
    I do love it....although im still not 100% decided.
    1986 MkII Golf GTI 16V (Sold), 2005 MkV Golf GTI (Sold), 2007 Polo GTI (Sold), 2011 Polo 66TDI (Selling), 2012 Passat 125 TDI Bluemotion, 2013 Scirocco R (Due October!)

  5. #5
    Join Date
    May 2006
    Location
    byron bay area
    Posts
    230
    It looks like a very clean base to start with, so should lead to a good result when finished, I rekon deciding on what engine to put in it would be the hardest choice
    1.8t v Vr6 ect ect eect
    Good to see some work going into one of the oz imports (with the correct amount of doors), I think they are a great car in regards to build quality having most of the faults of the earlier models well sorted out , they seem to be much more solid & better than most of the imports you see around the place

    cheers Ian

  6. #6
    Join Date
    Apr 2007
    Location
    Penrith, NSW
    Posts
    866
    Thread Starter
    Quote Originally Posted by aliasmk2 View Post
    It looks like a very clean base to start with, so should lead to a good result when finished, I rekon deciding on what engine to put in it would be the hardest choice
    1.8t v Vr6 ect ect eect
    Good to see some work going into one of the oz imports (with the correct amount of doors), I think they are a great car in regards to build quality having most of the faults of the earlier models well sorted out , they seem to be much more solid & better than most of the imports you see around the place

    cheers Ian
    I wont be going 1.8T or VR6 As much as I would like to, I want to keep it fairly easy to register etc. Have heard horror stories about people trying to get cars engineered, unless you know anyone local that can help me out on that front!
    1986 MkII Golf GTI 16V (Sold), 2005 MkV Golf GTI (Sold), 2007 Polo GTI (Sold), 2011 Polo 66TDI (Selling), 2012 Passat 125 TDI Bluemotion, 2013 Scirocco R (Due October!)

  7. #7
    Join Date
    Jun 2007
    Location
    Chatswood, Sydney
    Posts
    568
    Quote Originally Posted by anarchycamp View Post
    I wont be going 1.8T or VR6 As much as I would like to, I want to keep it fairly easy to register etc. Have heard horror stories about people trying to get cars engineered, unless you know anyone local that can help me out on that front!
    you'd have to get it engineered no matter what engine swap you did. i'm sure a vr6 conversion wouldnt be hard to get reg'd
    New user account: Mischa

    Have: gt sport tdi, mk2 gti, mk1 3dr

  8. #8
    Join Date
    May 2006
    Location
    byron bay area
    Posts
    230
    Quote Originally Posted by GermanwithaVdub View Post
    you'd have to get it engineered no matter what engine swap you did. i'm sure a vr6 conversion wouldnt be hard to get reg'd
    I don't think that a engineeres cert is needed if you do not exceed 15% of the original engine capacity & do not have any extras in the way of forced induction,
    so you could do a ABF or any other 16v conversion without the engineering cert

    Vr6 is aloud to go in NSW as it does not exceed the cubic capacity to car weight ratio, but you would still need to to be engineered

    I don't think that you would have to do to much for a mk2 gti to pass a 1.8t or vr6 conversion, except some more front brakes (280mm),the rear are already disc
    Mk2 golfs post 1989 were made to be able take engines such as g60 & most likely vr6 as well as there is provision for things like ABS in the fuse box & extra brackets for cableing through the strut towers

  9. #9
    Join Date
    Aug 2005
    Location
    Prahran, Vic
    Posts
    438
    you might have trouble getting it registered with a KR 16v. pretty sure theres a rule for registering engine swaps that says the engine can't be older than the car. im not too good with 16v codes, but i think KR is older than 1991. go go vr6

    your car looks damn clean as it is. lamborghini have some nice greys.

  10. #10
    Join Date
    Apr 2007
    Location
    Penrith, NSW
    Posts
    866
    Thread Starter

    Quote Originally Posted by joshyd-mk2gti View Post
    you might have trouble getting it registered with a KR 16v. pretty sure theres a rule for registering engine swaps that says the engine can't be older than the car. im not too good with 16v codes, but i think KR is older than 1991. go go vr6

    your car looks damn clean as it is. lamborghini have some nice greys.
    Interesting....wasnt aware of that.....would have to do some research about the VR6 swap...i know theres a lot of material out there for UK/US swaps...anyone done it over here that we know of? I dont want to be a Guinea Pig!!
    1986 MkII Golf GTI 16V (Sold), 2005 MkV Golf GTI (Sold), 2007 Polo GTI (Sold), 2011 Polo 66TDI (Selling), 2012 Passat 125 TDI Bluemotion, 2013 Scirocco R (Due October!)

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