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Thread: The Mk1 ABF Project

  1. #41
    Join Date
    Sep 2007
    Location
    Sydney
    Posts
    1,165

    i think i remember reading on a sachs site that the GAP HD clutch kit was from diesel mk2 taxis in europe.. good to know?
    87' MK2 GTI
    13' MK7 TDI

  2. #42
    Join Date
    Dec 2009
    Location
    Fitzroy, VIC
    Posts
    97
    Thread Starter
    Thanks all, lucky I checked before making that other order

    Just about to order the Heavy Duty 210mm 8v Clutch that comes with the 16v pressure plate from GAP ($125.60 US).


    Although there is no way to tell price of postage without submitting order Anyone know how much postage is?

    I know I have to replace the flywheel and pressure plate bolts, should I buy the clutch install kit ($55 US) with the other misc bits as well (rear crank seal, input shaft seal, push rod bushing and seal, release bearing and release bearing cover)?

  3. #43
    Join Date
    May 2005
    Location
    Camden, Sydney
    Posts
    7,377
    Users Country Flag
    Yes that is the kit and yes buy the other kit and change all the bushings and seals.

    Phone up and talk to a person and place the order. Get better service and prices than some annonymous random on the net.
    Camden GTI Performance. VW / AUDI Specialists
    All Mechanical Work, Log book Servicing, New and used Parts and Imports
    19-20/6 Badgally Road, Campbelltown, 2560
    02 4627 3072 or 0423 051737 www.camdengti.com

  4. #44
    Join Date
    Dec 2009
    Location
    Fitzroy, VIC
    Posts
    97
    Thread Starter
    Thanks for the help all, ordered and received the HD Clutch and Install Kit came to about $300AU.

    After sealing up the car and completing the sound deadening project the heater core started leaking .. Murphy's Law is a killer!
    Anyway, quickly got a new heater core, installed it and got back to dry golfing

    Have been cleaning and refurbishing a set of Kelsey Hayes GTI brakes ready for the conversion. Only just finished stripping the paint and degreasing them, will post some pics once they've been resprayed with heat resistant paint and sealant.

    I've ordered drilled and grooved discs and will be ordering new pads and braided lines in the next day or so. Ordering from the UK so all that stuff will be going in the crate with the engine.

    Also looking at a rear strut brace, either

    Mounts on top of strut


    OR

    Mounts on side of strut tower


    Leaning toward the first one as it won't require drilling into the tower. Bit of a bargain at $45AU too!

  5. #45
    Join Date
    Aug 2008
    Location
    SYDNEY
    Posts
    221
    Users Country Flag
    nice project.

    is it expensive to freight and engine over from the UK? (if you dint mind me asking)

    keep up the good work.
    2008 POLO GTI - SOLD
    2005 MkV Golf GTI - couldn't resist

  6. #46
    Quote Originally Posted by AUC-05L View Post
    nice project.

    is it expensive to freight and engine over from the UK? (if you dint mind me asking)

    keep up the good work.
    He posted the info up on the 3rd page about freight costs

  7. #47
    Quote Originally Posted by cartertronic View Post

    Mounts on top of strut


    OR

    Mounts on side of strut tower
    I'd be more inclined to go for the 2nd one as it actually ties into the body which is what proper stress bars are all about, where as the 1st one only ties the shocker pistons together & they can still move about on there rubber mounts.


    Good job on the project too.

    Good planning & preparation makes all the difference with big projects & conversions.

    Keep it up & will be keeping an eye on this project.

  8. #48
    Join Date
    Dec 2009
    Location
    Fitzroy, VIC
    Posts
    97
    Thread Starter
    Quote Originally Posted by golfworx View Post
    I'd be more inclined to go for the 2nd one as it actually ties into the body which is what proper stress bars are all about, where as the 1st one only ties the shocker pistons together & they can still move about on there rubber mounts.

    Good job on the project too.

    Good planning & preparation makes all the difference with big projects & conversions.

    Keep it up & will be keeping an eye on this project.
    Cheers! I'm becoming a little bit of a stickler for planning. I definitely agree, the more planning the less disappointment & more enjoyment!

    That's a really good point about the shockers flexing against the bushings. That brace actually has a slight bend in it as well, which could be prone to a little flex.

    My only concern with the second one was where it attached to the towers. I.e. Whether the metal on the towers was thick enough not to flex when the brace starts pushing it around...

  9. #49
    Join Date
    Aug 2008
    Location
    SYDNEY
    Posts
    221
    Users Country Flag
    Quote Originally Posted by golfworx View Post
    He posted the info up on the 3rd page about freight costs
    cheers,

    cartertronic- is this the mob you ended up going with http://www.havas.co.uk/?
    Last edited by AUC-05L; 28-04-2010 at 08:36 PM.
    2008 POLO GTI - SOLD
    2005 MkV Golf GTI - couldn't resist

  10. #50
    Join Date
    Jun 2005
    Location
    Oakleigh VIC
    Posts
    4,396
    Users Country Flag

    Quote Originally Posted by cartertronic View Post
    That's a really good point about the shockers flexing against the bushings.
    My only concern with the second one was where it attached to the towers. I.e. Whether the metal on the towers was thick enough not to flex when the brace starts pushing it around...
    First type is pretty pointless really. There's plenty of metal in those towers to support option 2 although I'd be putting a plate on the inside of the tower. Something with a diagonal brace would be better again.

    Pete
    79 MK1 Golf Wreck to Race / 79 MK1 Golf The Red Thread / 76 MK1 Golf Kamei Race Car
    7? MK1 Caddy
    79 B1 Passat Dasher Project
    12 Amarok

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