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Thread: Gearbox Rebuild

  1. #1
    Join Date
    Oct 2005
    Location
    Melbourne - Greensborough
    Posts
    271

    Gearbox Rebuild

    Hey everyone, my gearbox started to make noises a few weekends ago, so i decided to pull it out and check it out. I thought i may aswell write a thread about it.

    (Moderators: If you think this is cluttering up the forum or in the wrong subject just delete it/move it)

    Box In


    Box Out


    Anyone For 5-Speed parts? Lol


    The noise ended up being a chipped pinion and ring gear and a collapsed output shaft bearing but i couldn't get pics of that because it fell into a million peices. Im Suprized these chips didn't make that much noise, it was only a faint whine.
    MK4 GTI (KO4, GIAC)
    VW Kombi Ute 2ltr EFI
    Audi 90 20V Quattro

  2. #2
    Join Date
    Oct 2005
    Location
    Melbourne - Greensborough
    Posts
    271
    Thread Starter
    The spider gears in the middle were also chewed out but it's a bit hard to see in the pics.


    The new pinion and ring gear, these are alot of $$$$ lol.


    i will post more pics when i build it and put it back into the car tommorow and hopefully she will be like new again.
    MK4 GTI (KO4, GIAC)
    VW Kombi Ute 2ltr EFI
    Audi 90 20V Quattro

  3. #3
    Join Date
    May 2005
    Location
    Camden, Sydney
    Posts
    7,377
    Users Country Flag
    Nice description. Looks like a big jigsaw without the box. Hope you know where all the bits go.
    Camden GTI Performance. VW / AUDI Specialists
    All Mechanical Work, Log book Servicing, New and used Parts and Imports
    19-20/6 Badgally Road, Campbelltown, 2560
    02 4627 3072 or 0423 051737 www.camdengti.com

  4. #4
    Join Date
    Jun 2005
    Location
    Sydney NSW
    Posts
    367
    Users Country Flag

    Thumbs up

    wow! its so good to see the inside of a gear box like that. thanks. hears to you for being that brave! did you take it apart like the guizmo guy started to take the clock apart in tomb raider 2..although obviously no one was behind you imipatiantly bearing a hammer like in the movie.

  5. #5
    Join Date
    Oct 2005
    Location
    Melbourne - Greensborough
    Posts
    271
    Thread Starter
    nah my dad builds em, so if i have any problems i just ask him.
    MK4 GTI (KO4, GIAC)
    VW Kombi Ute 2ltr EFI
    Audi 90 20V Quattro

  6. #6
    Join Date
    Oct 2005
    Location
    Melbourne - Greensborough
    Posts
    271
    Thread Starter
    i also finished it last night (Friday) and it goes great, I also ended up chucking a wheel bearing in the passenger side.
    MK4 GTI (KO4, GIAC)
    VW Kombi Ute 2ltr EFI
    Audi 90 20V Quattro

  7. #7
    brackie Guest

    Well done!

    Good ending.

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