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Thread: It Begins: The S3 1.8T into my '85 Mk2 GTI

  1. #341
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    Dec 2007
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    Perth, WA. *YAWN*...
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    Quote Originally Posted by gareth_oau View Post
    being crushed? I'm hoping if there is a risk that you work with axle stands or ramops or something safe
    Axle stands. But possibly can be knocked over by my fitting.

    Aaanyway, one of my next jobs is to go over all the hoses and pipes on the AMK that are still needed in the swap and see what i have to get. Some of the bits were destroyed in the shunt. Once i get an idea of what's what, i'll give you a buzz mate.
    -1990 Mk2 GTI 5-door with AMK 20vt (260hp @ wheels)
    -Arrow/Rotax 125 TAG X1E Go Kart

  2. #342
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    Feb 2007
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    SAMCO hose kit, doooo iiiiiiiittt
    1996 Golf VR6 Colour Concept Green

  3. #343
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    Yea one day, if they make one for this conversion??

    Anyway we all love pics...

    Getting crossmember bushes in with lube, bolts, washers, strut tops, and lots of swearing!


    Job done!




    New serpentine belt & tensioner


    Getting box & engine lined up for holy matrimony.



    Hoisting in to posissshh..




    Last edited by GOLFBALLS; 20-03-2010 at 05:31 PM.
    -1990 Mk2 GTI 5-door with AMK 20vt (260hp @ wheels)
    -Arrow/Rotax 125 TAG X1E Go Kart

  4. #344
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    Dec 2007
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    Crossmember JUST clears p/s pump outlets!!


    Master cyl JUST clears timing belt cover!!!


    And here it is!!



    It was such a mission doing it all on my own, but REEAALLLY satisfying now.

    Still got a ways to go obviously, but home stretch now! YYAYYYY!
    -1990 Mk2 GTI 5-door with AMK 20vt (260hp @ wheels)
    -Arrow/Rotax 125 TAG X1E Go Kart

  5. #345
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    Nov 2009
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    Hobart, Tasmania
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    Fantastic work! Looks like everything fitted just perfectly!

  6. #346
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    awesome wade! Must be very satisfying stepping back and taking that photo

  7. #347
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    Aug 2005
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    Prahran, Vic
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    fits like a glove.

    those bushes sound like a major PITA. must be damn satisfying once their in though..!

  8. #348
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    Quote Originally Posted by joshyd-mk2gti View Post
    fits like a glove.

    those bushes sound like a major PITA. must be damn satisfying once their in though..!
    Dude, it's like major constipation ending with four big satisfying nuggets coming out!!!!!!!!

    It took a week getting one in, then i changed my technique using a small lever bar and "POP" in the last three went within 5mins.

    And yea Dan, such a satisfying photo!

    But, its all gotta go yet. Next up is:

    1. install remaining g'box bolts - DONE
    2. find starter motor to fit g'box!! - DONE
    3. install clutch cable - DONE
    4. install speedo cable - DONE
    5. find longer throttle cable & install - DONE
    6. Mount gearshifter - DONE
    7. install S3 fuel pump insert to mk2 housing (if possible!) - otherwise mk3 tank swap
    8. sort thru AMK hoses & pipes and see what can be removed/retained. Some of those bits are busted so i may need to order new bits. - DONE
    9. Connect QPEng wiring harness & ECU (and find out if my immobiliser needs to be disconnected for it to run) - DONE
    10. get 'speedy sleeve' put on corroded drive shaft flange - DONE
    11. Fill engine & g'box with oil - DONE
    12. buy a dipstick! - DONE
    13. fit & plumb radiator
    14. install intercooler and fabricate charge piping. - DONE
    15. new wheel bearings in - DONE
    16. Install G60 hubs & 280mm brakes - DONE
    17. install KW V2's - DONE

    Phew! Really?? That much still?! Oh sweet jeebus
    Last edited by GOLFBALLS; 20-07-2010 at 08:51 PM.
    -1990 Mk2 GTI 5-door with AMK 20vt (260hp @ wheels)
    -Arrow/Rotax 125 TAG X1E Go Kart

  9. #349
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    May 2005
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    Camden, Sydney
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    Looking good mate.

    My master cylinder is a similar fit, makes to keep decent mounts on the engine though!!

    If you were to put a couple of spacers under the front subframe and used longer bolts, it will give you a couple of mm more on the master.

    Good luck with the plumbing, my setup is pretty unique.

    Keep up the progress reports.
    Camden GTI Performance. VW / AUDI Specialists
    All Mechanical Work, Log book Servicing, New and used Parts and Imports
    19-20/6 Badgally Road, Campbelltown, 2560
    02 4627 3072 or 0423 051737 www.camdengti.com

  10. #350
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    Quote Originally Posted by Golf Loon View Post
    Looking good mate.

    My master cylinder is a similar fit, makes to keep decent mounts on the engine though!!

    If you were to put a couple of spacers under the front subframe and used longer bolts, it will give you a couple of mm more on the master.

    Good luck with the plumbing, my setup is pretty unique.

    Keep up the progress reports.
    Yea will do mate. I noticed the QPEng guys shaved the end of master cyl for clearance!!
    -1990 Mk2 GTI 5-door with AMK 20vt (260hp @ wheels)
    -Arrow/Rotax 125 TAG X1E Go Kart

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