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Thread: It Begins: The S3 1.8T into my '85 Mk2 GTI

  1. #461
    Join Date
    Dec 2007
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    Perth, WA. *YAWN*...
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    Users Country Flag Thread Starter

    Heya guys, sorry for the lack of updates, but the new new job is just mental at the mo and my home internet has been down for two weeks.
    First of all, tommymac its a standard sachs VR6 clutch. The details are all in the previous pages somewhere, but the cable shifter goes in easy enough. The base of the cable shifterbox is a bit longer and narrower than the old 020 one, but you can bolt it up to the floor with some extra holes and the upper part fits perfect into the inside console area. Its all pictured back a few pages dude.

    Anyway, here's some photos!
    The big home-coming




    Big brakes in shiny rimz


    New brake hoses fitted:


    Last edited by GOLFBALLS; 05-07-2010 at 12:46 AM.
    -1990 Mk2 GTI 5-door with AMK 20vt (260hp @ wheels)
    -Arrow/Rotax 125 TAG X1E Go Kart

  2. #462
    Join Date
    Dec 2007
    Location
    Perth, WA. *YAWN*...
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    Grant (roccodingo) has been coming over and helping me out, so massive thanks to you mate!!
    We figured out a way of routing the water flow thru the turbo cooling lines by using this little outlet here:


    ... and running a little line under the intake manifold to the turbo line which we trimmed here:


    I also filed the master cyl back for some safety clearance so the cam belt doesnt smash against it under load when the engine rocks back


    And Grant being the champ he is made up this throttle cable bracket for me.

    Last edited by GOLFBALLS; 05-07-2010 at 12:34 AM.
    -1990 Mk2 GTI 5-door with AMK 20vt (260hp @ wheels)
    -Arrow/Rotax 125 TAG X1E Go Kart

  3. #463
    Join Date
    Dec 2007
    Location
    Perth, WA. *YAWN*...
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    Users Country Flag Thread Starter
    This is the temporary brake vacuum line until i get time to do it a bit neater. Does the job!


    We also have decided to relocate the battery to the boot. So far we've just ran some welding cable thru the bulkhead and under the carpets. The terminals and connections still need to be done:




    Last edited by GOLFBALLS; 05-07-2010 at 12:38 AM.
    -1990 Mk2 GTI 5-door with AMK 20vt (260hp @ wheels)
    -Arrow/Rotax 125 TAG X1E Go Kart

  4. #464
    Join Date
    Dec 2007
    Location
    Perth, WA. *YAWN*...
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    There's also been lots of little jobs i've been chipping away at. Cleaned out the brake fluid reservoir and re-installed it, had to repaint the top charge pipe coz it got squirted with petrol while we were trying to figure out which fuel line was the feed & return, and I've fitted up some aluminium coolant pipes too.
    NEARLY THERE NOW!
    -1990 Mk2 GTI 5-door with AMK 20vt (260hp @ wheels)
    -Arrow/Rotax 125 TAG X1E Go Kart

  5. #465
    Join Date
    May 2005
    Location
    Melbourne
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    Sweet bro!

    Maybe I'll have to fly over and check it out soon
    VW: it aint just a car, its a way of life
    There are few things more satisfying in life than finding a solution to a problem and implementing it
    My Blog: tinkererstales.blogspot.com.au

  6. #466
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    Sep 2006
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    Great stuff bro, good to see this car almost finished, congrats on the new job mate. Persistance always pays off.
    I'm soo euro even my missus is shaved...

  7. #467
    Join Date
    Dec 2007
    Location
    Perth, WA. *YAWN*...
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    Couple more pic-a-roonies.

    Heater hoses I got from work. They're actually Saab ones I chopped up heheh. Bit of a squeeze but they went on.


    And the radiator plumbing made up of chopped up scirocco hoses and aluminium tubing!! JUUUUSST enough room for a slim fan in there!!



    ...and a very sexy looking conversion 98% complete:


    bedtime....
    -1990 Mk2 GTI 5-door with AMK 20vt (260hp @ wheels)
    -Arrow/Rotax 125 TAG X1E Go Kart

  8. #468
    Join Date
    Sep 2006
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    Australia?
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    Great work mate
    I'm soo euro even my missus is shaved...

  9. #469
    Join Date
    Jun 2007
    Location
    Eastern Suburbs Melbourne
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    9,006
    nearly there woot!


    i like volkswagens
    My blog: http://garagefiftythree.blogspot.com.au/

  10. #470
    Join Date
    May 2005
    Location
    Melbourne
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    nice matey! Home stretch!
    VW: it aint just a car, its a way of life
    There are few things more satisfying in life than finding a solution to a problem and implementing it
    My Blog: tinkererstales.blogspot.com.au

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