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Thread: Another Wreck, another Race Car.....

  1. #481
    Join Date
    Jun 2005
    Location
    Boronia VIC
    Posts
    4,394
    Users Country Flag Thread Starter

    Project's slowed a little whilst I accumulate funds for engine components.

    Meanwhile I'm trying to knock off all the chores, the little stuff that takes more time than it should.

    I lobbed the 16v and a spare box in the bay so I could figure out some stuff.

    I decided against the recommended routing of the CAE shifter cables as I've read the less bends the better.

    As this isn't a street driven car I can lose the slack in the cabin.

    I also did some welding on the exhaust manifold to include the o2 sensor bung. I needed to have it in the car to see where it would fit.

    Now the manifold is sorted I can send it out for ceramic coating.

    I'll need to fab a heat shield for that steering boot.



    Haven't bothered doing much adjustment to the shifter. This was just to locate the firewall holes.









    There's a bit of slack in the shifter cables, I think I'll hold them down to the floor with some sort of clamp.



    Installed the remote for the kill switch. I had to make a spanner to do the effing nut up under there.

    Cable enters the cabin via a grommet directly below the handle.

    Haven't figured out a final position for the main kill switch yet.



    I'm not planning on using a dizzy so here's the beginnings of a blank off plate.

    I made it in 2 pieces because that's the scraps I had lying about.

    Not going to buy a billet for a little thing like that.



    Geoff Hale donated some stub axle spacers to the cause.

    "Some assembly required."



    I managed to find an original Rallye Racing decal online from Germany.

    Top decal is the original below it is a reproduction I made from it in vinyl.

    Now that I've done the artwork I'm going to scale a pair of the to fit the headlights nicely.

    79 MK1 Golf Wreck to Race / 79 MK1 Golf The Red Thread / 76 MK1 Golf Kamei Race Car
    7? MK1 Caddy
    79 B1 Passat Dasher Project
    12 Amarok

  2. #482
    Join Date
    Jun 2007
    Location
    Eastern Suburbs Melbourne
    Posts
    9,006
    Great work Pete!


    i like volkswagens
    My blog: http://garagefiftythree.blogspot.com.au/

  3. #483
    Join Date
    Dec 2008
    Location
    sydney
    Posts
    194
    Love the shifter and pedal set up, looks so cool.
    Awsome work.
    MK4 GTI: Custom Code Stage 2, K03S, 42DD exhaust, Bilsteins, whiteline F&R, 312mm brakes
    MK6 GTI: MY13, DSG , very stock
    Ducati 749

  4. #484
    Join Date
    May 2005
    Location
    Melbourne
    Posts
    7,179
    Users Country Flag
    this is coming along very nicely!!!
    VW: it aint just a car, its a way of life
    There are few things more satisfying in life than finding a solution to a problem and implementing it
    My Blog: tinkererstales.blogspot.com.au

  5. #485
    Join Date
    Jun 2005
    Location
    Boronia VIC
    Posts
    4,394
    Users Country Flag Thread Starter
    Made some parts.

    I needed some clamps to hold stuff to the rollcage so I made some from some 16mm aluminum plate.

    Here's some pictures in no particular order.












    Local wildlife helping out again.







    Bit of cleaning up to do at this stage, you'll see what they're for in a post or two.
    79 MK1 Golf Wreck to Race / 79 MK1 Golf The Red Thread / 76 MK1 Golf Kamei Race Car
    7? MK1 Caddy
    79 B1 Passat Dasher Project
    12 Amarok

  6. #486
    Join Date
    Jun 2005
    Location
    Boronia VIC
    Posts
    4,394
    Users Country Flag Thread Starter
    Got around to finishing off attaching the throttle throttle cables to the pedal box.

    This is a delicate little job, that bit is only 3mm diameter.



    Put a flat on the pedal shaft for the grub screw to lock onto.





    This is the part that attaches the cable to the pedal. I really hate unreliable throttle linkages, this is probably over engineered.







    Cables coming into the engine bay.



    And the pedal box back in the footwell.

    79 MK1 Golf Wreck to Race / 79 MK1 Golf The Red Thread / 76 MK1 Golf Kamei Race Car
    7? MK1 Caddy
    79 B1 Passat Dasher Project
    12 Amarok

  7. #487
    Join Date
    Jun 2006
    Location
    Orange NSW
    Posts
    5,745
    Good stuff, mate. Looking very nice.

    I see you bought some machines, Pete. Nice work. Had the mill long?

    APR Tuned | KW Suspension | INA Engineering | Mocal Oil Control |
    Website: http://www.tprengineering.com
    Email: chris@tprengineering.com

  8. #488
    Join Date
    Jun 2005
    Location
    Boronia VIC
    Posts
    4,394
    Users Country Flag Thread Starter
    Another quick job, I mounted up the rear view mirror.

    This came with rollbar mounting clamps but I couldn't use them as there's not enough room between the bar and the windscreen frame to use them.

    So rather than use the included clamps I made up a couple of new ones that bolt into a couple of nutserts I put into the bodywork.



    Here's the bracket I knocked up from some 5mm aluminium angle.



    Brackets installed.



    Super wide angle 17" mirror from Joes Racing.

    The view is crazy wide you can see out of the doors!









    Last edited by Peter Jones; 19-08-2012 at 10:39 PM.
    79 MK1 Golf Wreck to Race / 79 MK1 Golf The Red Thread / 76 MK1 Golf Kamei Race Car
    7? MK1 Caddy
    79 B1 Passat Dasher Project
    12 Amarok

  9. #489
    Join Date
    Jun 2005
    Location
    Boronia VIC
    Posts
    4,394
    Users Country Flag Thread Starter
    Quote Originally Posted by Preen59 View Post
    Good stuff, mate. Looking very nice.

    I see you bought some machines, Pete. Nice work. Had the mill long?
    Not long, trying to remember all the stuff I forgot in TAFE 20 years ago.
    79 MK1 Golf Wreck to Race / 79 MK1 Golf The Red Thread / 76 MK1 Golf Kamei Race Car
    7? MK1 Caddy
    79 B1 Passat Dasher Project
    12 Amarok

  10. #490
    Join Date
    Jun 2006
    Location
    Orange NSW
    Posts
    5,745

    Quote Originally Posted by Peter Jones View Post
    Not long, trying to remember all the stuff I forgot in TAFE 20 years ago.
    Nice. Mill is next on my list, mate. I know the feeling- Hard enough remembering the stuff you did 2 weeks ago! haha.

    APR Tuned | KW Suspension | INA Engineering | Mocal Oil Control |
    Website: http://www.tprengineering.com
    Email: chris@tprengineering.com

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