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Thread: Gearbox assembly

  1. #1
    Join Date
    Mar 2009
    Location
    Wagga Wagga
    Posts
    53

    Gearbox assembly

    Hi,

    I busted another clutch the other day (yawn). It was a broken clutch lever... anyway... I took the gearbox appart to make sure there was nothing wrong and the tapered bearings were all buggered and 2nd gear synchro was stuffed, it spun freely! Oh well those parts are on order.

    While taking apart the gearbox, there was a spring in the bottom of the housing that wasn't attached to anything and I can't tell where it is supposed to go.

    Aaron the Hawk: You scanned in pages of a book that helped me with my heater vents. Does that book have a schematic on gearbox assembly? Could you please scan those pages and post it so I can figure out where my extra spring is suppose to go while I am reconstructing the gearbox?

    Thanks in advance!
    My NA 2.0L 8v Mk3 Golf is faster than my 174kw twin turbo Supra. V8 utes and over modified Skylines hate being overtaken by old Golfs

  2. #2
    Join Date
    Dec 2006
    Location
    Kilsyth, VIC
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    6,304
    Users Country Flag
    I'll have a look tonight and see what I can find for you.


    If it has an engine or heartbeat it's going to cost you. | Refer a Friend - AussieBroadband $50 Credit

  3. #3
    Join Date
    Mar 2009
    Location
    Wagga Wagga
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    53
    Thread Starter
    thanks mate
    My NA 2.0L 8v Mk3 Golf is faster than my 174kw twin turbo Supra. V8 utes and over modified Skylines hate being overtaken by old Golfs

  4. #4
    Join Date
    Jun 2005
    Location
    Boronia VIC
    Posts
    4,394
    Users Country Flag
    020 box?

    Good info here

    http://www.brokevw.com/

    Pete
    79 MK1 Golf Wreck to Race / 79 MK1 Golf The Red Thread / 76 MK1 Golf Kamei Race Car
    7? MK1 Caddy
    79 B1 Passat Dasher Project
    12 Amarok

  5. #5
    Join Date
    Mar 2009
    Location
    Wagga Wagga
    Posts
    53
    Thread Starter
    Thanks Pete.

    That is a great resource. I have added it to my favourites. It may have answered my question... I am not sure. It might be the shift fork rod spring but I would still appreciate a diagram from The Hawks book if he can find it. I like pictures better than photos. Thanks again mate
    My NA 2.0L 8v Mk3 Golf is faster than my 174kw twin turbo Supra. V8 utes and over modified Skylines hate being overtaken by old Golfs

  6. #6
    Join Date
    Dec 2006
    Location
    Kilsyth, VIC
    Posts
    6,304
    Users Country Flag
    Funnily enough the gearbox is actually quite complex so there are lots and lots of diagrams, if you can narrow it down I might be able to put up the right diagram...
    (Plan B is to give me a part number for that spring if it has one on it, or a part number for a bit near it).
    Last edited by The_Hawk; 26-06-2009 at 06:30 PM.


    If it has an engine or heartbeat it's going to cost you. | Refer a Friend - AussieBroadband $50 Credit

  7. #7
    Join Date
    Mar 2009
    Location
    Wagga Wagga
    Posts
    53
    Thread Starter
    it is a spring... it was either the smallest or second smallest spring in the gearbox. I think there were only 4 springs total
    My NA 2.0L 8v Mk3 Golf is faster than my 174kw twin turbo Supra. V8 utes and over modified Skylines hate being overtaken by old Golfs

  8. #8
    Join Date
    Dec 2006
    Location
    Kilsyth, VIC
    Posts
    6,304
    Users Country Flag


    How about 36


    If it has an engine or heartbeat it's going to cost you. | Refer a Friend - AussieBroadband $50 Credit

  9. #9
    Join Date
    Mar 2009
    Location
    Wagga Wagga
    Posts
    53
    Thread Starter
    thanks mate.

    That one might be it. I don't really understand where it goes but it might be more obvious when I'm putting it together. I am interested in that ETKA. Is that picture a print out from it?
    My NA 2.0L 8v Mk3 Golf is faster than my 174kw twin turbo Supra. V8 utes and over modified Skylines hate being overtaken by old Golfs

  10. #10
    Join Date
    May 2005
    Location
    Camden, Sydney
    Posts
    7,377
    Users Country Flag

    Thats the wrong gearbox Hawk.
    The correct one would be 1996 Model 2L Golf 020 Manual Box
    Camden GTI Performance. VW / AUDI Specialists
    All Mechanical Work, Log book Servicing, New and used Parts and Imports
    19-20/6 Badgally Road, Campbelltown, 2560
    02 4627 3072 or 0423 051737 www.camdengti.com

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