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Thread: New turbo garrett GT 25/30r turbo setup

  1. #1
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    New turbo garrett GT 25/30r turbo setup

    Hi everyone, i have decided to change the turbo setup on my mk2 GTI 8v.

    Ill post up updates as the new setup progresses along.

    The turbo im using is a larger garrett GT25/30r which although only flows marginally more power than the current vf22 IHI turbo with garrett GT internals it has a better bolt pattern and flange than the IHI which has had issues with distortion and gaskets leaking under the high temperatures associated with a short manifold. The original manifold has a very short runner length of 75mm on number three cylinder from the head to the turbo. With the exhaust leaks requiring stripping down and machining the manifold i am going to mount the new turbo above the gearbox!

    The first pic shows the original setup at the last vw nationals. And the second pic shows where i am going to mount the turbo in the future.



    Attached Thumbnails Attached Thumbnails New turbo garrett GT 25/30r turbo setup-nats-jpg   New turbo garrett GT 25/30r turbo setup-start-setup-jpg  

    Last edited by twin eng, twin turbs; 29-06-2009 at 12:27 PM.

    Mk2 GTI 2 door 1.9l 8v turbo 1st mk2 1st engineered water vw nats 09
    Mk1 twin eng twin turb
    scirocco gti 2.1l 16v turb 6spd
    Audi A4 B5 1.8t

  2. #2
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    Just put a blower on it..


    Going for yet MORE power eh?

    APR Tuned | KW Suspension | INA Engineering | Mocal Oil Control |
    Website: http://www.tprengineering.com
    Email: chris@tprengineering.com

  3. #3
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    This threads awsomeness levels are already through the roof imo.

    Just curious, whats the technical term when the turbo is mounted like that?

    and where the hell are the rest of the cars you have writen in your sig?
    MK1 GLS 3door
    A4 B7 2.0T

  4. #4
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    high mount turbo isnt it?

  5. #5
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    "I'm happy with the mk2 and am going to get back to work on the Scirocco"

    Wasn't that what you said to me young fella??

    Guess the exh manifold has the leaks again? You're not going to pull the head off while you're at it and do the bigger valve thing are you? Or are you??!
    '11 Golf GTI - Tornado Red, 5dr, DSG, 18" Detroit's, ACC, Sunroof, Park Assist, RVC, Tint, Leather, Electronic Seat

    previously: '00 audi a4 turbo quattro avant, '89 audi 90quattro20v, '78 golf 1.8l

  6. #6
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    you're a nutter and I love it
    VW: it aint just a car, its a way of life
    There are few things more satisfying in life than finding a solution to a problem and implementing it
    My Blog: tinkererstales.blogspot.com.au

  7. #7
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    Thread Starter
    Quote Originally Posted by Preen59 View Post
    Just put a blower on it..


    Going for yet MORE power eh?
    HA! i still have the mounts for fitting a toyota supercharger off a 2 litre to a KR 16v. If you wana put a charger on your mk1.... Go on put a blower on it!

    Mk2 GTI 2 door 1.9l 8v turbo 1st mk2 1st engineered water vw nats 09
    Mk1 twin eng twin turb
    scirocco gti 2.1l 16v turb 6spd
    Audi A4 B5 1.8t

  8. #8
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    Quote Originally Posted by Spyda View Post
    Just curious, whats the technical term when the turbo is mounted like that?
    Side mount.. Basically. (Too obvious to sound right but that's what i've seen them called..)

    Quote Originally Posted by twin eng, twin turbs View Post
    HA! i still have the mounts for fitting a toyota supercharger off a 2 litre to a KR 16v. If you wana put a charger on your mk1.... Go on put a blower on it!
    Toyota blowers aren't good for much more than about 12psi from what i hear. It i put a blower on it, it'll be massive boost and i'll be using a Eaton screw blower!

    APR Tuned | KW Suspension | INA Engineering | Mocal Oil Control |
    Website: http://www.tprengineering.com
    Email: chris@tprengineering.com

  9. #9
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    Quote Originally Posted by Preen59 View Post
    Toyota blowers aren't good for much more than about 12psi from what i hear. It i put a blower on it, it'll be massive boost and i'll be using a Eaton screw blower!
    "from what i hear...." go ahead and do it... then you can tell us for sure - PS - my buddy is running one in his 'rolla at 13 psi... its FAST


    If you are going for mounting the turbo a way over there above the gearbox, that'll make for a lot of stress and strain on various parts of the manifold, especially once you get hte thing glowing red hot and the allowable stress drops right down.

    i just searched for a lil bit for a picture of a custom turbo manifild i was thinking of that may suit you but i coudnt find it - might be able to later tonight
    '07 Touareg V6 TDI with air suspension
    '98 Mk3 Cabriolet 2.0 8V
    '99 A4 Quattro 1.8T

  10. #10
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    Thread Starter

    i agree "gldgti" the manifold will be under quite a bit of stress but i have allready thought about all the issues and benefits of mounting it above the gearbox. Firstly i will be adding a support bracket up from the gearbox to the manifold triangulating the brackets mounting points for strength and also incorporating a bracket on the down pipe to the manifold. Pics to come shortly.

    Mk2 GTI 2 door 1.9l 8v turbo 1st mk2 1st engineered water vw nats 09
    Mk1 twin eng twin turb
    scirocco gti 2.1l 16v turb 6spd
    Audi A4 B5 1.8t

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