Yes it's quite the art form really. Because our big Cincinnati CNC machining centre is only 3 axis i've had to do 4 setups on before on parts that had to be machined on all 4 sides. This creates it's own problems, especially when some of them are like 1400mm long..
We use Fidia Himill. To be honest it's pretty old, quite limited and pretty crap. You
really need to know what you are doing and have your wits about you or it will do some funky stuff with programs. I snapped the odd cutter working that out.
The other problem is that the big girl has so much grunt, if you screw something up it doesn't slow down. It machines whatever is in the way!
I can take 15mm cuts with a 40mm diameter 2 tipped cutter at ~5500rpm, 3500mm/min feed in aluminium. That makes a huge mess and a lot of noise. The engineers are too scared to come near the machine! hahahahahaha!
That little gap in the chips on the floor behind the controller is where i was standing.
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