5 gallon tank seems to be a fairly standard size. I suppose it's a compromise between space and usability.
If I'm aired out and then lift it the compressors do kick in. Is a little annoying because they're so loud.
I haven't timed it but if you go on the viair website they have specs for fill times for each model.
Got the kit off ECS as it ended up cheaper than bagriders although not as much choice in gear. If you read above though there was a lot of hassle.
Haven't really looked into engineering, I can only imagine it being a massive headache. I think if I'm not stupid about it though there shouldn't be any problems.
I think that's all your questions answered
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