Results 1 to 6 of 6

Thread: TDI CR engine cover

  1. #1
    Join Date
    Dec 2009
    Location
    Kew, VIC
    Posts
    664

    TDI CR engine cover

    I posted this in the Mk 6 forum, but didn't learn anything — maybe I'll do better here?

    Does anyone know how to remove the engine cover on a TDI 103?

    Was looking at how I could fit a Provent on the Mk 6 and no way can I pull the cover off — I'm not physically strong enough!

    I can bend it out of shape, but no way will it come loose.

    I can't see anything accessible holding it down so it must just clip on, but it feels as solid as if bolted to the motor.

    I'm reluctant to apply mechanical force — my fear is that it will break something before it will come loose (though 85, I'm not all that weak — can still lift >70Kg if I have to.)

  2. #2
    Join Date
    Nov 2008
    Location
    Melbourne
    Posts
    398
    It is most likely bolted down at one or more ends.

  3. #3
    Join Date
    Jan 2007
    Location
    Sydney
    Posts
    3,009
    Users Country Flag
    Have a look for some torque screws near the back, a number of golfs also come straight mkIV 1.6 petrols just come straight off.

    I have to say kudo's to you mate for really getting into it at your age, I can only hope I'm still as motivated as you when I get older

  4. #4
    Join Date
    Jun 2007
    Location
    central coast. Lake Macquarie. (Not Port Macquarie.)
    Posts
    686
    Someone did post a write up on the mk5 on the removal of the cover a few years back.
    From memory a few on this forum had used force and broken the hold down
    bracket which has a bolt to release it.
    Seems its already been answered from your other post.

    http://vwwatercooled.org.au/newforum...ad.php?t=35346
    Last edited by neil; 28-12-2009 at 03:21 PM.

  5. #5
    Join Date
    Dec 2009
    Location
    Kew, VIC
    Posts
    664
    Thread Starter
    Yes, the reply from the other post got me out of it — all it required was more pudden'. The clue is to jerk hard on one corner at a time.

    FYI, this one is retained on four more-or-less identical ball snaps and all you need is sufficient upward pressure. Once removed and replaced it comes off easier.

    Many thanks to all who replied.

  6. #6
    Join Date
    Apr 2007
    Location
    Adelaide hills, SA
    Posts
    9,710
    Users Country Flag

    I always put rubber grease on these holding balls before I put cover back on. It needs less force to remove next time.

Bookmarks

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •  
| |