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Thread: Mk5 2.0L TDI Sump replacement

  1. #11
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    Easier to do it by hand. You'll be there all day trying to bump it over with the key to line it up. High-compression diesels tend to land on TDC virtually every time.
    '07 Transporter 1.9 TDI
    '01 Beetle 2.0

  2. #12
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    Is it hard to turn with the compression? I have a blown disc in my back so pushing or pulling hard is an issue
    MY02 Bora V6 4Mo|Matte Black plastidip|VTDA|R32 Exhaust|R32 dampers and springs|TT pedals|R32 steering wheel|17" 8L S3 rims|R32 sways|Blue Haldex|EBC reds

  3. #13
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    Quote Originally Posted by Dyldo View Post
    Is it hard to turn with the compression? I have a blown disc in my back so pushing or pulling hard is an issue
    Just do it incrementally and there won't be a compression issue.

  4. #14
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    Once you line the slot up with one bolt, it's only a matter of nudging it a bit further to do the next couple that are up there.
    '07 Transporter 1.9 TDI
    '01 Beetle 2.0

  5. #15
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    ok, thanks guys. Trying it now.
    MY02 Bora V6 4Mo|Matte Black plastidip|VTDA|R32 Exhaust|R32 dampers and springs|TT pedals|R32 steering wheel|17" 8L S3 rims|R32 sways|Blue Haldex|EBC reds

  6. #16
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    Tried it, and no joy. the 250mm wobble extension bar and the 10mm socket (both in 1/4") just won't get in there to purchase. I could either try a 5mm ball end on the end of the wobble ext bar, or i need to turn the crank.

    What size socket for the crank? 23mm?
    MY02 Bora V6 4Mo|Matte Black plastidip|VTDA|R32 Exhaust|R32 dampers and springs|TT pedals|R32 steering wheel|17" 8L S3 rims|R32 sways|Blue Haldex|EBC reds

  7. #17
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    Either 19mm or 21mm. Can't remember which.
    '07 Transporter 1.9 TDI
    '01 Beetle 2.0

  8. #18
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    Can't be, I tried 21mm and no joy.
    MY02 Bora V6 4Mo|Matte Black plastidip|VTDA|R32 Exhaust|R32 dampers and springs|TT pedals|R32 steering wheel|17" 8L S3 rims|R32 sways|Blue Haldex|EBC reds

  9. #19
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    I can't send you PM for some reason. Whats your call out rate to Cronulla if I can't sort this out?
    MY02 Bora V6 4Mo|Matte Black plastidip|VTDA|R32 Exhaust|R32 dampers and springs|TT pedals|R32 steering wheel|17" 8L S3 rims|R32 sways|Blue Haldex|EBC reds

  10. #20
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    Epic fails all along the way, but job done.

    Tips:-
    19mm 12 pt socket for turning the crank
    definitely hand-crank the engine to move the notches in the flywheel to where you can access the two nasty bolts
    MY02 Bora V6 4Mo|Matte Black plastidip|VTDA|R32 Exhaust|R32 dampers and springs|TT pedals|R32 steering wheel|17" 8L S3 rims|R32 sways|Blue Haldex|EBC reds

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