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Thread: 2006 2.0 Tdi Coolant flange

  1. #1
    Join Date
    Sep 2016
    Location
    Melbourne, Victoria
    Posts
    20
    Users Country Flag

    2006 2.0 Tdi Coolant flange

    Does anyone know any locals who would stock a coolant flange for 2006 VW passat b6 2.0 Tdi?
    Pretty sure the seal/gasket on mine has gone but from what I've read most people replace the whole part along with the sensor clips etc.
    Cheers

    Sent from my SM-G955F using Tapatalk

  2. #2
    Join Date
    May 2005
    Location
    Gosford Central Coast NSW
    Posts
    4,386
    Local stock apart from the dealer would be tricky, you could try HSY or Tooley imports but I would think it would be a long shot.

    I actually fixed the flange I had on my BKD engined golf when I had it. There was a slow coolant leak that I tracked to the flange - when I pullet if off I found that the plastic lip on the inside of the flange had cracked/disintegrated in a partcular spot, and it looked like the o-ring had been squashed there during assembly, causing the high local strss and hence degradation.

    To fix it I used high strength, high temperature (grey) epoxy (permatex brand I think) - basically built up the area that was bad, added a bit extra as reinforcing, and then sanded down the epoxy repair at the flange sealing face and inside the o-ring groove to make it flush with the original face. It all went back together perfectly with no leaks even after several thousand km. I sold the car though so I cant attest to the very long term fix - But i've used that stuff on other repairs (front of engine block water pipe on a VR5) and its lasted for years.

    Good luck!
    '07 Touareg V6 TDI with air suspension
    '98 Mk3 Cabriolet 2.0 8V
    '99 A4 Quattro 1.8T

  3. #3
    Join Date
    Dec 2008
    Location
    Sydney/Canberra
    Posts
    5,523
    Users Country Flag

    Pretty common part to replace on these. HSY, Imparts, and Tooleys would have them.

    Tooleys would be a few days to ship, as they're in Sydney. Dealership might have it on the shelf, otherwise overnight.

    Definitely replace the housing, as they also warp.
    '07 Transporter 1.9 TDI
    '01 Beetle 2.0

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