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Thread: cutting springs

  1. #21
    Golfwise Guest

    Spring rates shockers etc is a real science and some you mk1 boys know better than the experts then.Well you should send your resumes to a manufacturer you're bound to be wanted.
    Mk1s have 4 imches of front suspension travel and you want to cut the springs to lower them , remove 2 inches and you are left with only 2 inches of travel.Its easy to work out don't do it.
    Also don't forget most original springs are now 30 years old so well past their use by date.

  2. #22
    Join Date
    May 2006
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    bankstown
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    32
    LOON i looked through my fone and cant find his number must of been in my old fone that i lost he is in powdrill rd prestons i only found him cause my friend had a factory next door and he used to come out when we were having fun in our cars but ill do a ring round and get the number off someone as i might need it myself one day and as for my golf it still got no dash lights workin but hopefully get some globes and fit them soon but first got to get to prob of oil pressure warning light going off checked oil pressure changed the high pressure sensor and nothing all i can think of is the earth travelling back to the dash from the sender is split somewhere anyway ill should get the number for the spring man

  3. #23
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    Users Country Flag Thread Starter
    Quote Originally Posted by Golfwise
    Spring rates shockers etc is a real science and some you mk1 boys know better than the experts then.Well you should send your resumes to a manufacturer you're bound to be wanted.
    Mk1s have 4 imches of front suspension travel and you want to cut the springs to lower them , remove 2 inches and you are left with only 2 inches of travel.Its easy to work out don't do it.
    Also don't forget most original springs are now 30 years old so well past their use by date.
    you can work out the spring rate by the equation F=-kx can you not? its all physics really

    also a better bet for lowering your springs is heating and compressing them so they set lower instead of cutting coils off...
    Last edited by GoLfMan; 24-07-2006 at 10:48 PM.
    VW: it aint just a car, its a way of life
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  4. #24
    Join Date
    Nov 2005
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    newcastle
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    i apologise if i came across as an keyboard-expert, as i said, i was speaking from my experience only.. i understand the complexity of the dynamics of spring-damper systems (ive spent several semesters studying them), and in no way am i trying to outdo or improve the original engineering! .. i meerly believe that a quick chop is a cheap mod to change the suspension of the car.. deciding whether the change is better or worse is totally upto the car owner...

    i would have most definitely installed a well engineered aftermarket suspension setup and i fully recommend it to all rich car owners, but i spend all my money paying for my engineering degree, trying to get my resume up to spec so that one day i may be able to be an expert too..

    mike
    TDI mk1 on the road!!


  5. #25
    syncro Guest
    It is actually illegal to cut springs.

  6. #26
    Join Date
    May 2005
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    Gosford Central Coast NSW
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    thats right, f=kx.... but unless you can get a decent load on it you might only measure the lower rate coils.

    im not sure how many of you know that almost all springs on modern (yes, thats mk1's too) cars are progressive rate. it is usual to distinguish the different parts of the spring by the distance between the consecutive coils.

    usually, the lower rate part, which deflects over the small undulations in the road, small stones and surface changes are at the top of the spring and are close together.

    the high rate part which works when cornering hard and when you go over large bumps, constitutes the reast of the spring.

    some springs like the rear mk1 standards have progressive rate coils at both ends of the spring.

    cutting off the progressive rate coils will decrease your ride hight and you'll lose some comfort. however it wont significantly impact on the way your car responds to lateral loads or large bumps, as the overal spring constant will be close to the original rate.

    having said this, you still lose travel which is a bad thing. also, you make everything lower (the idea i guess) which makes your car vulnerable.



    the above is a justification of the process of altering springs to suit your needs. it is not advice on what to do. it is not best practice. it is not always the best idea.

    it does have merit, and is not.....repeat NOT - unsubstantiated claim making and heresay.

    some users would do well to note that there are people on this forum which spend every spare hour tinkering and modding their golfs with zero funds. we have a little time, elbow grease and brains, and we do attempt to use these to our fullest abilities.

    if you really want to tell me that cutting springs is a stupid idea, come to newcastle and have a drive in my car... i'm sure there are many who will advise you that my slow putting little diesel will embarrass a lot of golfs on any roundabout.
    '07 Touareg V6 TDI with air suspension
    '98 Mk3 Cabriolet 2.0 8V
    '99 A4 Quattro 1.8T

  7. #27
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    I raised the strut tower tops in my competition car by 40 m/m. That way I lowered the car and still retained the travel. Something else to think about...
    Par 6 Golf GTI. Coilovers, BBS CH Wheels, APR'd
    Caddy van 05/07 (colourcoded) (BRIGHT! orange!) coilovers, Konis 18in. wheels, Oettinger tuned

  8. #28
    Join Date
    Oct 2005
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    Melbourne - Greensborough
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    The old MK1 i had also had that done to it, good idea.
    MK4 GTI (KO4, GIAC)
    VW Kombi Ute 2ltr EFI
    Audi 90 20V Quattro

  9. #29
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    If that was Valvers brothers car then that was another that I did that way.
    Note that I had to modify the rh inner guard section as I found in hard competition cornering the driveshaft fouled on the body.The strut tower mod wasn't that hard to do . Cheers, Andrew
    Par 6 Golf GTI. Coilovers, BBS CH Wheels, APR'd
    Caddy van 05/07 (colourcoded) (BRIGHT! orange!) coilovers, Konis 18in. wheels, Oettinger tuned

  10. #30
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    This is a good thread guys. Personally I`m a chopper, but if I had limitless $$s Id buy fully adjustables.

    If cutting, dont go crazy and make sure they cant slip out of the seat. Who cares if it bottoms out, just makes it like a go cart.

    And yes Mk2s are only a wee bit heavier than a Mk1.

    I like the increasing the tower at the front of the car and I have a trick rear beam that allows a similar trick at the back. The shock sits an inch lower, but still has travel.
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