The shim goes between the valve and the bucket. The bucket seats neatly into a machined hole above the valve and as the cam lobe rotates it contacts the bucket which is connected to the shim which is on top of the valve and open goes the valve. You shim them to give clearance so that when the valve is shut, the cam lobe does not contact the bucket and hold to valve open, because if that happens, the valve can burn and you lose compression. Obviously you need the right amount of clearance so that you get the maximum lift from your camshaft when open.
There's more to it than that, but that will give you guys the basic idea of what is going on in the top of the head.
Pretty sure the g grind will go straight in without clearancing the head. But don't quote me.
I have tried various different cam grinds over the years and it all depends on what your after power band and drivabilty wise. In a 1.6 litre the best factory cam is a "E" grind from the first series 1.6 GTI engines with the heron style head which is flat and dosn't have any combustion chambers in the head. They give a little more top end than a "G" grind from later 1.8 litre engines but still have a good torque band in the low rpm. The shim clearances can be adjusted yourself if you have a selection of shims and feeler gauges. With the engine cold the clearance between the inlet cam lobe and shim is 0.25mm to 0.35mm and the exhaust is 0.30mm to 0.40mm. The autotech 260 is a great all round cam for street and will give more power than both "E" and "G" grind factory cams. You can use your original valve springs they slip straight in as well. Schrick and tectonics are my pick for cam manufacturers. The best cam i have used would be the schrick 272 (big $) and this does require some die grinding to give clearance in the head due to the extra lift. Combined with 40mm twin webbers, 42mm inlet, 35mm exaust valves heavy duty valve springs and massive porting it totally transformed performance making strong power to 7500rpm. 160+ hp
You're going to have to set up the shims on any cam you put into a 1600.
Pete
Isn't the autotech 260 a copy of the G grind? Anyway, it would be a good cam to start with. The best thing is to ring the place you want to purchase your cam from and with a rough idea of what you want, ask them some questions and if they have half a brain, they'll steer you in the right direction.
For your level of experience, pick the cam you want and take the head and cam down to a cylinder head shop and say "put this cam in it". It will cost you a bit but if you have no experience and nobody to help you out, it's the safest way.
Last edited by Preen59; 17-02-2008 at 07:10 PM.
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