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Thread: beading on intercooler pipes

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  1. #1
    Join Date
    Aug 2006
    Location
    Sydney
    Posts
    1,560

    beading on intercooler pipes

    where can i get this done in syd?

    or does any1 have DIY to doin it urself or sumthing similar?
    Passat 1.8T K04 | Audi A3 1.8T | Bora 4Motion

  2. #2
    Join Date
    Jun 2005
    Location
    Perth. WA
    Posts
    1,203
    try any sheet metal shop. Need a sheet metal bead roller.
    Lots of MK 1 Scirocco's...

    If it aint a MK 1 then it must be a donor car ??

    Cheers,
    Grant...

  3. #3
    Join Date
    Jun 2006
    Location
    Orange NSW
    Posts
    402
    Are you talking about the weld bead from tig welding the pipe work together?

  4. #4
    Join Date
    Jan 2006
    Location
    Sydney
    Posts
    332
    I think he might be referring to the double flair to keep the hose from popping off. If so I'm interested to hear of backyard methods for doing this too. I haven't see the proper tool but I reckon something could be rigged up out of a set of vice-grips and a roller.

  5. #5
    Join Date
    Jun 2005
    Location
    Oakleigh VIC
    Posts
    4,396
    Users Country Flag

  6. #6
    Join Date
    May 2005
    Location
    Gosford Central Coast NSW
    Posts
    4,386
    AHHH - i hear DIY mentioned and i'll offer my method (so far proven on 2" pipe to 22psi.... oh, but no-one will have stainless intake pipe but me i'm thinking... hmm, well anyway...

    turn your MIG down to a low setting and zap a few knobs around the perifery of the pipe end (about 8 is good). this means no sharp edges and the pipes cant slip off since the hoseclamp would have to actaully stretch to get over the knobbies once tight... make them 1-2mm high is all you need.
    '07 Touareg V6 TDI with air suspension
    '98 Mk3 Cabriolet 2.0 8V
    '99 A4 Quattro 1.8T

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