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Thread: THE brake story...continued...HELP!

  1. #21
    Join Date
    May 2005
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    Camden, Sydney
    Posts
    7,377
    Users Country Flag

    Put a thick bead of instant gasket over the o ring seal and try it.
    Camden GTI Performance. VW / AUDI Specialists
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  2. #22
    Volksfolks Guest
    Whats the outcome Brackie, any good!! seems you are having some bad luck here..

  3. #23
    imported_brackie Guest

    Still in bits

    Nah... No outcome. I sent the seals from the old MC to ABS in Hobart but they don't have any replacements. I intended to rebuild the old MC and see if the problem was specific to the new MC. Absolutely NOBODY I have spoken to knows why I am having this problem! At the moment I'm doing building things to the house (as well as routine farm work) so it's on the backburner. I'll get back to it next week with a bit of luck. It's a good thing my trusty old diesel is still chugging away!

  4. #24
    20v kit car Guest
    simple just replace the one way valve which comes off the manifold ..better still use a clamp seal it off and start the engine....brakes hard? then check if the valve hasn't been fitted arse about...sounds like the hydraulic part of the brakes are fine...the valve the valve..as it was taken to the crushes cheers steve

  5. #25
    imported_brackie Guest

    Never thought of that!

    Didn't know there was one! I'll check it out when I get the MC back together.

  6. #26
    20v kit car Guest
    its a small cicular valve which is in line from manifold to booster...if it's missing ...thats the problem...if there try sucking thru it one way..then blow back it should seal ...sounds like the prob cheers steve

  7. #27
    imported_brackie Guest

    Nope...Not that!

    Finally got a few minutes to look at the brakes. Checked the one-way vacuum valve but it's OK (thanks, Steve!). Carefully compared the fit of the primary pistons from both MCs onto the pushrod in the booster. Exactly the same. Can't find anything (spacer maybe??) that may have dropped into the booseter body when I took the MC off. Reassembled the "new" master cylinder so it's ready to go in. Now have to bench-bleed it. Hopefully by the end of the week????

  8. #28
    imported_brackie Guest

    Brakes fine...Until....

    Bench bled the MC. Reassembled everything and bled the system. Gasket sealed the "o" ring. Brakes came up high and hard (just like me when I was a young bloke!) Then I started the motor..... To the floor. I'm now convinced it's the booster (you appear to have been right Looney) so I'll have to find another. I can't understand why it should suddenly fail as it was working fine before initial disassembly, but it's the only thing left. So who's got a booster? I reckon it'll be almost impossible to get one here in Tassie. By the way, I drove the car with the booster disconnected and the brakes worked fine except I had to push real hard. No sponginess or fade.

  9. #29
    20v kit car Guest
    are you sure about the valve?????cheers steve

  10. #30
    imported_brackie Guest

    Valve

    Absolutely... But I'll re-check anyway!

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