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Thread: Golf Mk5 2.0L FSI Brake failure - Super hard brake pedal

  1. #1
    Join Date
    Oct 2012
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    Golf Mk5 2.0L FSI Brake failure - Super hard brake pedal

    I'm back! This time with a more serious issue. Finally had the cars oil leak fixed yesterday and all was looking peachy. And then halfway down the freeway I get a call from my mother saying her brakes have failed...

    She claims that all of a sudden the pedal went really hard and she could get the car to brake at all. I am suspecting that it is a loss of vacuum in the brake booster system, does that sound plausible to you guys? I have a theory that the mechanic has bumped something whilst he was in the engine bay (apparently theres a fair few plastic T pieces that hold the brake boost vacuum and they can break).

    So I was just wondering if anyone has any advice/ diagrams of the vacuum setup for a golf mk5 2.0L FSI (non turbo) engine code BLX so I can do some diagnostics tomorrow?

    Appreciate any help.

    Cheers,
    Max
    Current: 2007 Black Magic GTI - APR Stage 2, Carbonio intake, APR downpipe and catback exhaust, RNS510, Bi-Xenons, Custom Red Leather Interior, Tow Bar, Racks and Parking Sensors
    Previous: Absolute Red 2000 S3 8L - Stage 1 Custom Code
    Previous: 1997 Black Magic VR6 - CX Racings, BFI Stealthlines, Chipped ECU, Genie Extractors, Thule 404s, Fairing, Suitcase delete with hotdog.

  2. #2
    Join Date
    Dec 2008
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    Start at the rubber line into the booster, and work you back to the engine.

    If a vacuum line as been bumped off, it'd probably run a bit crap, too.
    '07 Transporter 1.9 TDI
    '01 Beetle 2.0

  3. #3
    Join Date
    Oct 2012
    Location
    Brisbane, QLD
    Posts
    700
    Users Country Flag Thread Starter

    Vacuum line melted on the metal pipe that runs to the right of the head. Anyone know where it's meant to attach to? There is a whole line that runs from the back of the engine bay to the front with a weird valve of some sort in between. It's just sitting loose at the moment because it appears the mechanic didn't put it back in the right place.
    Current: 2007 Black Magic GTI - APR Stage 2, Carbonio intake, APR downpipe and catback exhaust, RNS510, Bi-Xenons, Custom Red Leather Interior, Tow Bar, Racks and Parking Sensors
    Previous: Absolute Red 2000 S3 8L - Stage 1 Custom Code
    Previous: 1997 Black Magic VR6 - CX Racings, BFI Stealthlines, Chipped ECU, Genie Extractors, Thule 404s, Fairing, Suitcase delete with hotdog.

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