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Thread: Simon's 4-Motion Bora VR6

  1. #211
    Join Date
    Aug 2011
    Location
    melbourne
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    Users Country Flag

    Can't wait for your first vid of this beast build...

    Cmoooooon, you can do iiiiit!
    '02 GTI (clicky) - REFLEX SILVER - VIEZU race tune. VAR design 2.5inch stainless steel dump pipe with 100cell cat into 2.5" billyboat stainless cat back, Forge TIP, N75, Audi DV, ghetto CAI, FK-AK s coilovers, tunerdone LEDs, Clarion CZ301E sound stage.

  2. #212
    Join Date
    Mar 2009
    Location
    Wagga Wagga
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    620
    Thread Starter
    Solid weekend working on it, although ran into a few problems. So, not as much progress as I would have liked.
    Cut down the exhaust manifold heat shield to fit over the turbo and some (lol) of the wastegate. Gave it a quick coat of Caliper paint.
    Made up the water feed line for the turbo.
    Fitted boost piping, which was going without drama's until we got to the piece that runs up behind the radiator on the passenger side and into the throttle body. Had problems with getting it to fit with the top and bottom radiator hoses. Modified both hoses, but still didn't give enough clearance. Ended up having to use a bit of scrap 45 degree tubing that we had laying around. Gave it a coat of paint so it looked the part. Not sure what we are going to do with this though, as not 100% happy with the fit, and the fact that this piece of pipe doesn't have a rolled edge, so could pop off under boost.
    Cut the oil lines for the cooler to size and bolted them up.
    Small miscellaneous things like moving the power steering bottle to clear boost piping, vacuum lines to intake manifold, notice my Audi R8 coolant and oil caps
    Rad support and reo bar bolted up for now, but not sure if they will need to come back off again.

    Things left to do:
    Wiring harness for rear 044 Fuel Pump
    Wiring harness for ignition
    Water return to turbo
    Battery relocation to boot
    Small amount of trimming out of front bumper to clear intercooler and oil cooler
    BOOOOOOOOOST!





  3. #213
    Join Date
    Aug 2011
    Location
    melbourne
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    487
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    Got plans to shroud your pod, or just leave it as?

    Coming along nicely. That's a dark looking engine bay.. any other dress up items going on?

    Getting closer to boooooost

  4. #214
    Join Date
    Mar 2009
    Location
    Wagga Wagga
    Posts
    620
    Thread Starter
    Will leave it as is for now, see how much attention I get from your mates in blue
    Will eventually go with a BMC CDA air box though and run the intake down into the guard like a carbonio intake.
    Nope no more dress up items, very happy with how it has turned out. Photos don't do it justice. Had a play with the stock V6 engine cover and should be able to get it to fit, like Rob has on his turbo Bora. Will look pretty factory!

  5. #215
    Join Date
    Aug 2011
    Location
    melbourne
    Posts
    487
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    haha. sounds good
    '02 GTI (clicky) - REFLEX SILVER - VIEZU race tune. VAR design 2.5inch stainless steel dump pipe with 100cell cat into 2.5" billyboat stainless cat back, Forge TIP, N75, Audi DV, ghetto CAI, FK-AK s coilovers, tunerdone LEDs, Clarion CZ301E sound stage.

  6. #216
    Join Date
    Nov 2006
    Location
    Largs Bay, S.A.
    Posts
    750
    Users Country Flag
    Quote Originally Posted by trickysimon View Post
    Had a play with the stock V6 engine cover and should be able to get it to fit, like Rob has on his turbo Bora. Will look pretty factory!
    Stealth look is the way to go for sure.

  7. #217
    Join Date
    Mar 2009
    Location
    Wagga Wagga
    Posts
    620
    Thread Starter
    Diverter valve/Blow off valve bolted up. Boost piping finally finished. Rad support and reo bar bolted up properly. Misc plugs fixed up and plugged in. Headlights bolted up. Water feed to turbo hooked up. Stock engine cover modified to fit on R32 engine and HPA manifold, still need to figure out how to mount it though. Filled with water, no leaks. Gearbox oil filled. Clutch bled (clutch not as heavy as I was expecting from a Stage 5, which is good) Power steering filled with fluid, but then drained again, as pump is leaking from it's push in fitting. Battery lines run through firewall, interior and into boot for battery relocation. Catch can mounted and line ran to it, fixed the leaking power steering pump and refilled fluid, filled engine with oil, and started cutting bar and grills to fit over cooler piping. Still aiming for nationals.

    Trying to decide what I should put on the passenger side inner wheel arch to cover the burnt paint. Maybe a small windscreen washer bottle? Charcoal canister?





  8. #218
    Join Date
    Jun 2007
    Location
    Eastern Suburbs Melbourne
    Posts
    9,006
    maybe you should put a picture of you lifting there.


    i like volkswagens
    My blog: http://garagefiftythree.blogspot.com.au/

  9. #219
    Join Date
    Mar 2009
    Location
    Wagga Wagga
    Posts
    620
    Thread Starter
    Quote Originally Posted by Jarred View Post
    maybe you should put a picture of you lifting there.
    Here you go, mate


  10. #220
    Join Date
    Oct 2007
    Location
    Bairnsdale & Ferntree Gully, Victoria
    Posts
    7,491

    he doesnt need more reasons to put up selfies Jarred! haha
    Cant wait to see the white bora back on the road

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