New ride: '02 MK4 GTI

[leighaus]

haha. you're in yallambie, then yea, thats my daily driving area. Cheers bro, ill keep an eye out for ya and throw me a wave.

[junyip_69]

didnt realise it was you that commented on my thread hahaah but yeah ill make sure too look out for ya!

[leighaus]

Car is running great at the moment, found my boost issues are with the wastegate actuator, serviced the car. Have a forge actuator that I'll install shortly and just ordered a nicecamount of ecs goodies.

*Valve Cover Gasket And Chain Tensioner Seal Kit

*Timing Belt Kit - Ultimate With Gates Racing Timing Belt & Performance Pulley Set

*Fuel Filter

*Spark Plugs - Set Of Four (colder)


Needless to say, I've got some work ahead.

[Camaroo12]

[QUOTE=leighaus;931997]

Gotta love that sticker!

[leighaus]

Been with mcm since their first episode was uploaded... gotta rep for them.

[Camaroo12]

Very nice one

[leighaus]

So over yesterday and a bit today, i did:

Fuel filter
oil and filter change
spark plugs (colder for the tune)
Timing belt kit (ultimate)
Acc belt
Water Pump
Thermostat and housing
pulley upgrade
valve cover gasket kit

All in all, it went pretty smoothly. First time doing a timing belt and it wasnt too bad. didnt take too many photos as theres a few guides floating around. I used: VWVortex.com - Ultimate Timing Belt DIY!!

Jacked her up, ripped off the imported jap wheels,


the task at hand: a lot of **** in the way of a small space


stock pulleys (note the size orientation of the balancer to power steering)


Cover is off. What a bitch that was for no reason. Then it just almost fell off..


whack a 16mm spanner on your acc tensioner, then stuck a 3mm allen key in the locking hole. The acc belt basically falls off.


Mark your old belt at TDC, including orientation.



The infamous engine mount (pictured in the centre).. Constantly in the way, but not too bad.


Stock belt on the left.. One side of the teeth was starting to wear a bit, no cracks at least. And a gates kevlar racing timing belt to the right... It's blue, so you know it's good


The old plastic water pump: Had only just started letting go, which was good Replaced with a german metal impeller.


Tried to bicycle chain the belt on, however ended up successful putting the water pump on last.


the new lightweight pulleys. Note the size orientation has now swapped. Means your engine doesn't have to work as hard to turn your alternator, water pump, etc = free power.


Thermostat housing with thermostat snug in behind. That bottom bolt was a bitch. I'd probably remove the alternator next time. My thermostat was starting to fail to open, so glad i changed this over.


And all re-assembled ! happy days.

[trickysimon]

Someones been busy! Good work!

[dylan8]

Good job tackling yourself. I was too worried about doing it myself on the bora.
Had a chance to drive and notice any difference from the pulleys

[leighaus]

Cheers guys. It's a big job abd a fiddly job, but it's not that hard. I've been swinging spanners on my own cars for a bit over a decade and didn't fond anything too difficult. i was just super anal about getting the timing right

The car feels like its picking up a bit faster and it's running really really smooth. Probably a combo of the pulleys and the different plugs. I'd say maximum 4-5rwkw difference. On my bum dyno.

I'll be taking my car to a real dyno soon and getting the forge wastegate actuator fitted.. so it'll be interesting to see what she pulls