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Thread: Air Con smelling like petrol

  1. #1
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    Air Con smelling like petrol

    Hey,

    Driving around today with the air-con on and most of the time i had a strong smell of petrol inside. It got worse as i was stationary. The dealer said the fuel lines might have to be replaced could that be it?

    2001 Turbo! 4mo Bora 'Boring' | Carbinaro CAI | Fixing broken stuff | Sorting the Turbo Goodness! | BBS Lm's 18x8.5 | KW V2's | 4 pot Brembo's

  2. #2
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    I had a slight petrol smell with my 1.8T, which was cured by replacing the lines on the left side of the engine bay.

    Open the bonet and take a sniff, to try and trace the leak.
    79 MK1 GLD
    03 MK4 GTI
    94 993 Carrera

  3. #3
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    Thread Starter
    Hmm. Does anyone know how long the fuel lines are?

    2001 Turbo! 4mo Bora 'Boring' | Carbinaro CAI | Fixing broken stuff | Sorting the Turbo Goodness! | BBS Lm's 18x8.5 | KW V2's | 4 pot Brembo's

  4. #4
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    I think i found the culprit to it. The breather hose that runs from the activated charcoal filter to the petrol tank has about 5 splits and even a section thats missing. $50 to replace so ill have to find another alternative.

    Pipe:

    Location in car:

    2001 Turbo! 4mo Bora 'Boring' | Carbinaro CAI | Fixing broken stuff | Sorting the Turbo Goodness! | BBS Lm's 18x8.5 | KW V2's | 4 pot Brembo's

  5. #5
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    It's only a breather, so almost any tube will do the job. A piece of fuel line, possibly with some spring or jubilee clamps would be ideal.
    carandimage The place where Off-Topic is On-Topic
    I used to think I was anal-retentive until I started getting involved in car forums

  6. #6
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    which hose are we looking at? The one that goes around the bottle?
    1991 BMW 318is RED E30

  7. #7
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    keep us posted - mine's a bit stinky too.

  8. #8
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    Just updating this thread, I know its very old but as it ranks really well in Google for "fuel smell air conditioning mk4" I assumed others will find it also.

    Mine was stinking of fuel when stationary (at lights after it was warm) I could stick my head in the bay around the coolant bottle and smell fuel pretty badly. After reading this thread and chatting to Luke (OP) I pulled out the breather pipe that just fell apart on me. It had so many cracks in it and was old and brittle. The replacement part was $67 (1J0201160D) so I just grabbed some 5/16 fuel line from Autobarn and put that on. Its been 3 days and 90k's since then and not a single whiff of fuel in the car.

    Thanks Luke, your pics and info were great.

  9. #9
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    Mar 2014
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    ive got a similar problem, well close to, the re-circulating the air button doesnt seem to work so im always getting in the air from outside through the vents when the a/c or fan is not on. Kind of annoying especially when you're behind a truck thats blowing out smoke and it comes through into the car. The button works like as you can see it on the screen but it doesnt actually activate and close off the vents.

  10. #10
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    Thread Starter

    Thanks Chris,

    Likewise i believe my issue is solved with some generic fuel line (I can't remember the problem so it must be solved).

    For anyone curious here is the replacement


    Quote Originally Posted by PranK View Post
    Just updating this thread, I know its very old but as it ranks really well in Google for "fuel smell air conditioning mk4" I assumed others will find it also.

    Mine was stinking of fuel when stationary (at lights after it was warm) I could stick my head in the bay around the coolant bottle and smell fuel pretty badly. After reading this thread and chatting to Luke (OP) I pulled out the breather pipe that just fell apart on me. It had so many cracks in it and was old and brittle. The replacement part was $67 (1J0201160D) so I just grabbed some 5/16 fuel line from Autobarn and put that on. Its been 3 days and 90k's since then and not a single whiff of fuel in the car.

    Thanks Luke, your pics and info were great.
    That sounds like the common re circulation flap motor problem. Can you check your codes to see if one exists for it? Further info VWVortex.com - Cabin Air Recirculation Not Working - Manual, No Climate Control

    Quote Originally Posted by dcups(dailymk4) View Post
    ive got a similar problem, well close to, the re-circulating the air button doesnt seem to work so im always getting in the air from outside through the vents when the a/c or fan is not on. Kind of annoying especially when you're behind a truck thats blowing out smoke and it comes through into the car. The button works like as you can see it on the screen but it doesnt actually activate and close off the vents.

    2001 Turbo! 4mo Bora 'Boring' | Carbinaro CAI | Fixing broken stuff | Sorting the Turbo Goodness! | BBS Lm's 18x8.5 | KW V2's | 4 pot Brembo's

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