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Thread: T5 Multivan - door release cable spacer on door card broken

  1. #1
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    Apr 2014
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    Chelmer, Queensland
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    T5 Multivan - door release cable spacer on door card broken

    I've stripped the card off the door and the problem of the failure of the interior door release is immediately evident. The cable & door handle are fine; what's happened is the moulding on the door card that retains the cable sheath has cracked off.

    A trawl around the net hasn't located a new door card, so has anybody experience with rewelding this type of plastic?

    Cheers, John

  2. #2
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    Dec 2008
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    Sydney Australia
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    170

    Talking

    Quote Originally Posted by Kiels3927 View Post
    I've stripped the card off the door and the problem of the failure of the interior door release is immediately evident. The cable & door handle are fine; what's happened is the moulding on the door card that retains the cable sheath has cracked off.

    A trawl around the net hasn't located a new door card, so has anybody experience with rewelding this type of plastic?

    Cheers, John
    hi John,

    now my multi is out of warranty i have just done this repair using loctite polypropylene adhesive and activator from bunnings

    i bonded it back together and reinforced it with flat washers.
    at the same time i did the same to the other side before it broke.

    the bug
    The VW Bug
    2010 Golf 2.0 103kW TDI Manual White
    2011 Multivan 2.0 132kW TDI Sliver
    2018 Multivan 2.0 TDI White

  3. #3
    Join Date
    Apr 2014
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    Chelmer, Queensland
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    Thanks.

    Been a tad quiet as I have had some surface rust cut off my right hand and typing one finger is a pain.

  4. #4
    Quote Originally Posted by thevwbug View Post
    hi John,

    now my multi is out of warranty i have just done this repair using loctite polypropylene adhesive and activator from bunnings

    i bonded it back together and reinforced it with flat washers.
    at the same time i did the same to the other side before it broke.

    the bug
    I have the same problem - thanks for the Loctite tip. Can you give me instructions for dummies about getting the door trim off to do this, without breaking anything else
    thanks very much
    Golf 92TSI and Q7 200kw.

  5. #5
    Join Date
    Feb 2008
    Location
    Adelaide,Oz
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    374
    quick search for "remove door trim" (you can do this too.)

    2007 Multivan Door Latch
    Steve
    04 T5

  6. #6
    Join Date
    Apr 2014
    Location
    Chelmer, Queensland
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    Quote Originally Posted by Rebuild View Post
    quick search for "remove door trim" (you can do this too.)
    Thanks, but I got pointed to that a while back & have it sorted now.

  7. #7
    Join Date
    Feb 2008
    Location
    Adelaide,Oz
    Posts
    374

    my post was directed at mr type3
    Steve
    04 T5

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