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Thread: T4 Steering rack oil leak

  1. #1
    Join Date
    Apr 2010
    Location
    Adelaide Hills SA
    Posts
    38

    T4 Steering rack oil leak

    Our T4 TDI LWB has a persistant oil leak at the left end of the steering rack.
    What is the seal here?
    Is this repairable with the rack in place or must it be removed?

    Thanks
    FarmSyncro

  2. #2
    Join Date
    Dec 2008
    Location
    Sydney/Canberra
    Posts
    5,523
    Users Country Flag
    They are rebuildable, but I'd send it off to a specialist to do.

    If it's a Syncro, they're a cow of a job to do. You need to remove the front half of the tailshaft, bevel box, right front driveshaft, shock, rear engine mount, and both rack-ends to get the rack out.
    '07 Transporter 1.9 TDI
    '01 Beetle 2.0

  3. #3
    Join Date
    Jun 2006
    Location
    with the dust and flies in western Victoria
    Posts
    784
    There is a how to in the technical guides on the t4 forum but it's for a front wheel drive - and it still looks like a snot of a job.

    If yours (like mine) is a syncro then I'd be inclined (like me) to persist with the odd fluid refill...until you need a new clutch!

  4. #4
    Join Date
    Dec 2008
    Location
    Sydney/Canberra
    Posts
    5,523
    Users Country Flag

    The FWD ones are pretty easy to get out.

    You take the rack-ends off, and it comes out pretty easy. Don't need to drop the subframe or anything like that.
    '07 Transporter 1.9 TDI
    '01 Beetle 2.0

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