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Thread: T4 Caravelle - Starting, Idle and running problems...

  1. #1
    Join Date
    Jul 2014
    Location
    Riverstone, NSW
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    6
    Users Country Flag

    T4 Caravelle - Starting, Idle and running problems...

    Hi,
    I have searched the forums and done some of the suggested fixes, but here is the problem.

    1994 T4 2.5L Petrol (manual) Caravelle. I just bought the car off a mate who had it in his backyard for a year. He tells me it had starting and running problems, but none the less, I still bought it.

    I am taking the family in it to QLD (from Sydney) in September.

    Basically the issue is, that sometime it will start and sometimes you can sit there cranking and cranking and cranking and nothing. You could be driving along and then nothing, steering becomes heavy and you pull over. I was just at the servo filling up and it wouldn't start for 20mins.

    I have replaced:
    Fuel pump
    Fuel pump relay
    Coil Pack
    Distributor cap
    all leads
    spark plugs

    Any suggestions would be great.

    Also happy to take it to an expert and have it looked at. I am in Riverstone NSW.

    Thanks.

  2. #2
    Join Date
    Oct 2008
    Location
    Mt Cotton
    Posts
    3,752
    Welcome to the Forum / There is a relay that is a common fault with the T4 , it could be the one you have done already but not sure . My old T4 had the exact same problem and the dealer could not fix it until one day someone in the parts department overheard me pleading to the service people that the van was going to get me killed . He said relay no ? should be replaced $25 later and the van never missed a beat again until I drove into the back of car transporter trailer . I am sure someone else will be able to pin point the problem as I said I cannot remember which number relay it was and if it was the fuel pump one .Good luck .

  3. #3
    Join Date
    Dec 2008
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    Sydney/Canberra
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    5,523
    Users Country Flag
    Probably has a few rotted vacuum hoses, as well as a dirty throttle body too.
    '07 Transporter 1.9 TDI
    '01 Beetle 2.0

  4. #4
    Join Date
    Jul 2014
    Location
    Riverstone, NSW
    Posts
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    Quote Originally Posted by Umai Naa!! View Post
    Probably has a few rotted vacuum hoses, as well as a dirty throttle body too.
    Yeah cleaned that and checked hoses.

  5. #5
    Join Date
    Jul 2014
    Location
    Riverstone, NSW
    Posts
    6
    Users Country Flag Thread Starter
    Done the fuel pump relay. But it's as you described, very dangerous, luck just driving around Rivo and not on the F3 to QLD.

  6. #6
    I had a 1995, 5 cylinder petrol model, when I had problem with it just cranking and cranking and cranking, but not starting, it was the ignition switch, simple to replace and did not cost much, but I do not believe it caused the van to just stop. Might want to have the ECU checked as well, mine did cause me some grieve, not allowing the engine to run correctly, had it rebuilt to solve the problem. My 2 cents worth, Peter.
    Last edited by transporterq; 14-08-2014 at 07:52 PM. Reason: Added more info.

  7. #7
    Join Date
    Jul 2014
    Location
    Riverstone, NSW
    Posts
    6
    Users Country Flag Thread Starter
    Quote Originally Posted by transporterq View Post
    I had a 1995, 5 cylinder petrol model, when I had problem with it just cranking and cranking and cranking, but not starting, it was the ignition switch, simple to replace and did not cost much, but I do not believe it caused the van to just stop. Might want to have the ECU checked as well, mine did cause me some grieve, not allowing the engine to run correctly, had it rebuilt to solve the problem. My 2 cents worth, Peter.
    Have done the ignition switch as well.

    Thanks

  8. #8
    Join Date
    Jun 2012
    Location
    NSW
    Posts
    150
    The relay Sunny means is the ECU / Injection relay, quite common for them to get dirty contacts.

  9. #9
    Join Date
    Oct 2008
    Location
    Mt Cotton
    Posts
    3,752
    Anyone care to enlighten us with the relay number if possible .

  10. #10
    Join Date
    Apr 2013
    Location
    Melbourne,vic
    Posts
    41
    Users Country Flag

    167 I'm pretty sure. Terminal 30

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