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Thread: Ply lining and camper conversion Q's

  1. #1
    Join Date
    Apr 2013
    Location
    canberra
    Posts
    24

    Ply lining and camper conversion Q's

    Hi just upgraded the T2 to a lwb T5 4motion,
    Looking to convert into a semi camper, I'm looking at either
    R and R bed, or false floor with storage underneath,
    Any info + or - on r & r would be appreciated,
    Any recommendations on auto elect on nth side Canberra to install dual battery.
    Am after suggestions on ply lining the rear upper panels, either where I may get a template or how to make my own.
    Any suggestions on camper set up would be appreciated
    Cheers Matt

  2. #2
    Join Date
    Dec 2011
    Location
    Pacific Paradise QLD
    Posts
    7,369
    Users Country Flag
    You can buy the proper faced ply lining at a Caravan repair place Its thinner and lighter than anything you will buy at Bunnings
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  3. #3
    Join Date
    Jul 2007
    Location
    Sydney
    Posts
    326
    Users Country Flag
    The super duper ply you want is Vohringer. It is not cheap. I went with normal plywood.

    Check out the Brickyard web site for camper ideas. They have tried almost everything!
    FurgoVW (Spanish site) is also very good for info.

    VAG offer CAD templates of their vans. It has been linked here several times and on Brickyard. I also used a share ware application from a French fellow - link is somewhere here... It worked a treat and was great for laying out basic modules in the van.

    Easy way to template is to use a clear plastic drop sheet, stick it to the internal wall and trace with marker pen. Transfer to plywood, cut with jigsaw and you are done. I would line with carpet on the outside surface (minimum for comfort), inside as well (I used Ensolite for noise) - remember to allow for thickness of any linings.

    I like nutserts and use them in the factory locations for fixing panels - no drilling! Alternatively use the push in type plastic fasteners (disposable) as per VW, Toyota, ... I bought both in bulk (push pins and nutserts) and have a couple hundred left over if you need some...

    Rock n roll beds need to be engineered/complied if they are to be used for carrying passengers whilst driving. I do not like them as they are typically fixed to the floor and restrict options - if for instance one day you need the full cargo area to move some furniture. It may be possible to get one with that can detach as easily as the factory set-up but I have not seen one locally.
    Last edited by MultiplexMan; 29-04-2013 at 10:02 PM.

  4. #4
    Join Date
    Aug 2012
    Location
    Qld
    Posts
    195
    Quote Originally Posted by matt13 View Post
    Hi just upgraded the T2 to a lwb T5 4motion,
    Looking to convert into a semi camper, I'm looking at either
    R and R bed, or false floor with storage underneath,
    Any info + or - on r & r would be appreciated,
    Any recommendations on auto elect on nth side Canberra to install dual battery.
    Am after suggestions on ply lining the rear upper panels, either where I may get a template or how to make my own.
    Any suggestions on camper set up would be appreciated
    Cheers Matt
    In our 96 SWB T4 we have a 3-seater that converts to a bed which we find very versatile. With the seat up we can easily stand two bicycles in front of it or when down we can lay two canoes, one on top of the other, diagonally across. In both positions there is lots of usable space underneath and when positioned as a seat you get the added bonus of having a large parcel shelf at the rear.
    There is the exact same seat/bed that we have on eBay at the moment but I don’t know if it would fit a T5?

    eBay Australia: Buy new & used fashion, electronics & home d�r

    Another addition that we find makes a big difference in versatility is having both front seats swivel. This adds a whole new dimension to how you can use the interior space.

    Good luck with your project Matt!

  5. #5
    Join Date
    Oct 2013
    Location
    Qld
    Posts
    2
    I've been searching for these templates for over a month to no avail.
    Could you shed some more light on where I may find them?
    Looking at ply lining my van asap.
    cheers!

  6. #6
    Join Date
    Oct 2008
    Location
    Mt Cotton
    Posts
    3,752
    I have fitted out three plus T5,s and just did all the paneling myself some time to measure and plot it 's not that hard , Here is my mates one I did but no ply uppers just soundproofed and then carpet . My weekend project on my mates T5, MADE IT QUIET . or our latest van New T5 Project
    Last edited by Sunny43.5; 31-10-2013 at 07:35 PM.

  7. #7
    Join Date
    Oct 2011
    Location
    Padstow
    Posts
    8
    Users Country Flag

    Quote Originally Posted by element View Post
    I've been searching for these templates for over a month to no avail.
    Could you shed some more light on where I may find them?
    Looking at ply lining my van asap.
    cheers!
    Are you still searching for Rock and Roll beds as I know some one who is going to be making them up locally soon if you pm me. In the process of converting my LWB T5 at the moment.

    Cheers
    Last edited by T45LV10; 01-11-2013 at 11:14 PM.

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