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Thread: Intercooler pipe popping off, how do they secure?

  1. #11
    Join Date
    May 2006
    Location
    Adelaide South Australia
    Posts
    1,296

    This is the connection on my Mk5 Golf. Is this the same on the T5? I haven't had a problem yet but I noticed that on our Tiguan, VW have gone to a worm drive clamp.

    Understand how it works, troubleshoot logically BEFORE replacing parts.
    2001 T4 TRAKKA Syncro 2.5TDI,2006 Mk5 2.0TDI Golf manual,2001 Polo 1.4 16V manual [now sold], '09 2.0CR TDI Tiguan manual,
    Numerous Mk1 Golf diesels

  2. #12
    Join Date
    Oct 2008
    Location
    Mt Cotton
    Posts
    3,752
    Need a side view to get the best look but I would imagine VW have used the same system across the range . And yes a proper clamp would be better the circlip was just not going to last .

  3. #13
    Join Date
    Jan 2015
    Location
    Chapman ACT
    Posts
    57
    Thread Starter

    Quote Originally Posted by jets View Post
    This is the connection on my Mk5 Golf. Is this the same on the T5? I haven't had a problem yet but I noticed that on our Tiguan, VW have gone to a worm drive clamp.

    Yeah that'd be it. Thanks for the photo. It lets me understand what grabs what better.
    It did click in last time I pushed it in. The spring moved. So not sure how long it'll last this time, but reluctant to drive it. I'm still tempted to just put two self tappers in it. Will see if it's achievable without half dismantling the front of the van so I can wield a drill in there. I'm guessing the pressed bit on the pipe is what's lost it's edge as I'd imaging it's aluminum or softer steel most likely. So I would be drilling into the part in photo above, just back from the spring I guess.

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