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Thread: A hot seat in hell!

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  1. #1
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    A hot seat in hell!

    There should be a special hot seat in hell reserved for the engineer that signed off on the VW T4 engine bay. I have never encountered so many sharp corners and hard to access nuts and bolts in any car!

  2. #2
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    Quote Originally Posted by Racemag View Post
    I have never encountered so many sharp corners and hard to access nuts and bolts in any car!
    Then try to work on Alfas.

  3. #3
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    Thread Starter
    you need a second elbow on each arm?

  4. #4
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    Quote Originally Posted by Racemag View Post
    There should be a special hot seat in hell reserved for the engineer that signed off on the VW T4 engine bay. I have never encountered so many sharp corners and hard to access nuts and bolts in any car!
    or were they just practicing and getting warmed up for the T5 2.5 ?

  5. #5
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    Mt Cotton
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    Sorry to say I agree 110% some of the things I see in VW's and yes they are by far the worse for some unbelievable ideas . If you own a VW Golf 7 Never remove the grab handles in the roof lining it 's more fun to flog your self with a cat o nine tails . I cannot understand why one model VW has simple screws to hold the same thing to the body and in another a ridiculous system of suicidal clips which defy removal and require brand new expensive parts just to refit them . Yes I know that at the assembly line a clipped in part would be quicker but some poor sod will eventually have to work on it .

  6. #6
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    Did anyone ever have to refit the short crank bolts...460nm! 460! who the hell has a torque wrench that goes that high. Hell 160Nm + 180 deg required a 2m extension!

  7. #7
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    Did you replace the crank bolt?

    They're single-use, you know
    '07 Transporter 1.9 TDI
    '01 Beetle 2.0

  8. #8
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    Mt Cotton
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    Shhh now you tell him .

  9. #9
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    yep sure did, though getting the old one off was hell ona stick!
    I used a gates belt off ebay and bolt from VW. Belt is very noisy, just hope it's not the water pump as I replaced that 10,000km ago.
    I did discover that the engine had a incorrect thermostat fitted which may have contributed to the problems.

  10. #10
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    Perhaps its been over-tensioned?
    '07 Transporter 1.9 TDI
    '01 Beetle 2.0

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