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Thread: DPF questions

  1. #21
    Join Date
    Jun 2021
    Location
    Australia
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    Users Country Flag Thread Starter

    In an attempt to crack Enigma 2.0 (without directly talking to the programming Engineers), thought I would share my DPF observations from research & monitoring the VAGDPF app.

    It would be great if any others could share their understanding / observations to compare & confirm DPF function.


    1. DPF active regen appears to enable via soot mass calculated value 30-32g.
    2. Requires min 20km continuous driving to complete cycle. (Open road obviously better)
    3. Once the DPF regen is complete: soot calculated 4-5g soot measured 0-1g
    4. mg/km value – referenced to the soot mass calculated value.
    5. Soot mass measured utilizes sensors: dpf differential pressure, pre-dpf EGT, MAF.
    6. Soot mass calculated: EGT & Lambda sensor
    7. If soot mass measured is greater than calculated it will override the soot mass calculated (update the value) & enable a regen.
    8. When driving if EGT > 350C soot mass measured will maintain value or go down as EGT increases (passive burn) however soot mass calculated continues to increase (+ve mg/km value).
    9. Short trips or cold engine driving will increase soot approx. x4.
    10. 35g > soot < 40g you get your DPF light. (Go for a scenic drive).
    11. 40g > soot < 60g you get your glow plug / MIL. (Hope you have a quality scan tool)
    12. > 60g (Damn $$$$)



    Other DPF enable pre req's
    - 90C Temp
    - > 1/4 tank fuel
    - > 60km/hr


    Hopefully this helps others if having issues.
    Last edited by GreyWolf; 18-08-2024 at 07:36 PM.

  2. #22
    Join Date
    Feb 2011
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    Newcastle
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    Quote Originally Posted by GreyWolf View Post
    Hi Lucas_R

    Thanks for the update. I think I might trial the app as well. Out of curiosity what is your average mg/km when driving? (negating variation with load/condition). It appears any value > 350C Exh temp is in passive burn state.


    It would be great for the other 1500+ views if anyone else can share some data to compare & baseline.
    Sorry mate I haven’t looked at the data closely enough to know.

    All I really use the app for is to not only keep track of regens, but also to make sure the regens occur after the same/similar distance travelled each time to keep an eye on the general health of the engine (a boost leak or fuelling issue will fill the DPF up much more quickly).
    2017 Ford Fiesta ST the go kart

    2015 Audi SQ5 bi-turbo V6 TDI family hauler

  3. #23
    Join Date
    Jun 2021
    Location
    Australia
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    46
    Users Country Flag Thread Starter
    I agree,

    It is a great monitoring tool for the price. I use it the same way to record baseline & determine if there are any abnormalities presenting themselves or contributors to increased soot loading.

    I imagine as the DPF ages & accumulates ash (from burnt off soot), it will obviously reduce in volume which will increase regen frequency. I suspect this is also factored into the regen calc.


    If anyone can share or knows of
    - current ash value for your driven km's
    - the max ash limit for DPF?


    This may help to determine an average suspected life of the DPF.
    Last edited by GreyWolf; 18-08-2024 at 08:00 PM.

  4. #24
    Join Date
    Jun 2021
    Location
    Australia
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    Users Country Flag Thread Starter
    Something else that may be useful for others.

    - Using a phone screen recorder function / app to archive/capture the regen for future comparisons or troubleshooting.

    I have noticed variations in the soot mass measured value utilising the phone screen capture function. One prior to the engine being turned off. Then on the very next engine start-up.

    Any one else seen this or other abnormalities in monitoring?

  5. #25
    Join Date
    Jan 2025
    Location
    Busselton, WA
    Posts
    3
    Users Country Flag
    Hi All,

    I have been reading this thread and a number of others over the recent months and appreciate everyone's time and input into making it a valuable resource.



    We are one such case where we have gone into limp mode whilst towing a caravan and having spent at least an hour on the hwy prior to this occurring (without DPF light pre-warning).


    This is our 2nd lap of the country in our V6 Amarok, same caravan, slightly more load with kids that are 2 years older now, and a bit more load, but the first trip we had zero issues, other than a sticky EGR Valve on startup through winter. (Needed to reset the fault each morning on our way back to WA after the first start of the day (for a week from Vic to WA), once car was warm no issues for the day. VW couldn't find a fault once we returned to WA and were back to normal driving.)

    The dpf issue happened a 2nd time only a few weeks ago despite being on the hwy again (80-100km/hr) for 1.5 hours the day before. The day it happened we were driving the pass between Tyalgum and Nerang in the GC Hinterland.


    Not sure what happened on the first instance of going into limp mode, after being on the hwy for such a long time, but since downloading the DPF V*G app (lifesaver in many ways after reading about it on this forum), I have found that the regens don't like to initiate if I am driving in manual mode.

    I'm not sure if I am being skittish and not giving it long enough to occur after our recent issues, but when we are getting close to that 40g or 100% mark I haven't had it initiate in manual mode. If I leave it in the standard D or S-mode (need to test S-mode theory more), then the DPF Regen seems to occur and continue down to 6-9g, driving at variable speeds between 50 and 110 if we are on our way back to base and happily carries on with short traffic light stops etc once the process have initiated.



    The first instance of any DPF issues on our current trip was literally the day after I picked it up from VW Wodonga after having the rocker cover and injector seals replaced for an oil leak (was a warped rocker cover). Drove back to Bright that day so plenty of km and opportunity to burn.

    The very next day, driving from Bright to Mt Beauty the DPF light came on (1st time ever since new - then about 95k). Did the standard 15min drive etc light out. The light came on in exactly the same spot driving the pass to Mt Beauty a few days later, and again a couple of weeks after that. Bizarre.
    - Had it forced regened in Melbourne as a precaution before we were on the road again and then inspected again by VW in Newcastle, no issues found and nothing to report.


    Two weeks later, we were on the side of the M1 in limp mode just north of Evans Head on a stinking hot Sunday. No forewarning and after being on the hwy for about an hour (ample time to Regen).
    - I had been driving in manual mode that day which has led me to be skeptical about the DPF going into Regen in manual mode.
    - Had the vehicle towed to VW on the GC after having to do a massive ring around, follow-up calls etc and plead our case, being travellers etc etc. VW did another regen and I was told that nothing was wrong with the vehicle and it was down to our driving pattern/style (Ahem ?!?!), back and forth to VW Customer Care - no response or reply from our case manager for weeks. Unfortunately have lost faith in VW diagnostics and now seeking the wisdom of those who drive their VWs every day.


    Anyway so we're at the point of monitoring the DPF via the DPF VAG app religiously which is really ridiculous when you're on the road and certainly meeting driving conditions. It's not normal for drivers to have to go to these lengths of monitoring their vehicles simply to stay on the road - but here we are.


    A few things that I have noted and considered up until now:

    1. The manual mode initiation issue.
    - I still need to test this further but have found that the vehicle goes into Regen in D-mode fine at present.
    - It would be good to know if others have noticed this?

    2. There are no passive regens occurring when the vehicle has opportunity to do so. I'm not sure if this is normal or not, (A VW mechanic told me it is, but personally it seems ludicrous that the vehicles wouldn't passively regenerate at every opportunity, especially at hwy speeds/conditions to lower the levels for subsequent city driving. Our vehicle will only Regen when it reaches 100% of 40g. - very little margin for error for a missed burn.
    - SO the theory is that due to the vehicle not undertaking any passive regens (when on the hwy for 1 or 2 hours and the level is below 100% or 40g, our vehicle does not choose to get rid of any buildup while it has the opportunity to do so.).
    - Because of this, and our most recent limp mode experience exemplifies this, we saw the levels increasing while we were on the hwy for 1-1.5 hours, when we got to our destination we may have been close to 100% (we didn't check it as we were pulling into our camp for the next few days).
    - The next couple of drives were steep hinterland drives where we were likely between 40 and 60km/hr for most of the drive (not consistent speeds) and went into limp mode with a full DPF the day after on an 80km/hr stretch about 20min inland from Nerang. Unfortunately due to the DPF teetering on 100% and not clearing when it is 25, 50% etc the margin for error to give it the exact conditions it wants to burn when close to full just don't occur sometimes. VWs literature states that the DPF warning should come on at 45% and then actively regenerate above that level, not let the levels accumulate to 100% as a number of other Amarok owners have also reported.
    - We managed to limp to a VW dealer south of Brisbane and the sound service agent (Elliott) kindly offered to help out and initiated a Regen for us on a Friday afternoon (a level of service and goodwill I have yet to see any other VW dealer offer their customers).
    - By the time we returned to Tyalgum (125km of 80-110km/hr steady driving) we were back up to 40g!

    3. In my personal view, all of our monitoring etc should not be required. Especially for those who live outside of the city and are certainly meeting the driving requirements. A regular non-technical driver should be able to use their vehicle (for mixed use driving) without concern of going into limp mode in the middle of nowhere or towing a caravan etc (loosing power unexpectedly whilst towing is not a fun exercise).

    4. We were also reaching 100% / 40g between 100-150kms which might highlight another issue. This was without towing but we were up and down the Sunshine Coast hinterland roads during that time. This may also have reduced our margin of error to allow for a full burn to occur as we were building up so quickly.
    - I have recently added some LiquiMoly cleaner to see if we can clear up the DPF somewhat and I realise that there are varying opinions on this but after reading a lot of reviews I gave it a crack and it has started to improve on the km we are reaching before we get to 100%.
    - I am looking to go through another cleaning cycle with another product soon to see if we can help this along further and would love to see our vehicle undertaking some passive regens.

    5. As per point 3, there shouldn't be any special that a driver needs to do to get their DPF to regen other than reaching minimal operating temps and speeds. All the talk about dropping a couple of gears and getting the revs up to 2000-2500rpm etc is fine, but shouldn't this only be after the vehicle has given you notice that you need to go for a long drive etc with the dpf warning light?
    - After watching a burn occur via the DPF V*G app, dropping gears etc makes no difference to the exhaust temps once a burn has initiated and really for normal and intended use, nobody should really know that a burn is occurring anyway? It should manage itself if given the opportunity to do so.
    - Going for a random drive on the hwy in 5th gear every 2nd Sunday seems a ludicrous way to manage a vehicle for normal and intended use. Going for a regular 80-110 km/hr drive in auto going about your normal business should suffice if there are no underlying issues.
    - With our present issue of no passive burns occurring, the random element of going for a "hwy burn" aligning with a 100% or 40g level to clear the dpf will have marginal success.

    6. Has anyone considered, or know if it is possible to have the limit for an active burn to occur reduced from 40g or 100% on an Amarok down to say 75% or 80% to allow for a margin of error prior to reaching the limp mode limit? From VWs literature this should be around 45/50% but real world use seems to indicate that this isn't the case??



    Anyway long story, but trying to build a picture of our recent experience as it might help fill some gaps for others.



    I am now looking to purchase another scan tool that will allow us to conduct our own regens as the cycle of booking in with VW or being towed off the Nullarbor is not a viable option.

    Have considered VCDS but we don't have access to a Windows laptop currently so am down to either Carista or OBDEleven. Have read through the options and other threads but am still trying to ascertain the following between the two:
    1. Can you force a regen with Carista or OBDEleven (with required Pro Plans) without mobile phone coverage (or will we need a handheld Autel or similar device for this?
    - if someone is able to test this for us with their phone in airplane mode etc that would be great, I know others have asked for this info.
    2. Will OBDEleven allow on-demand regens whilst driving (like Carista does??)
    3. I feel that OBDEleven is the closest match to having VCDS but the offline capability is my main concern.


    Thanks, I appreciate any help.
    Ty

  6. #26
    Join Date
    Jan 2025
    Location
    Busselton, WA
    Posts
    3
    Users Country Flag

    Quote Originally Posted by GreyWolf View Post
    In an attempt to crack Enigma 2.0 (without directly talking to the programming Engineers), thought I would share my DPF observations from research & monitoring the VAGDPF app.

    It would be great if any others could share their understanding / observations to compare & confirm DPF function.


    1. DPF active regen appears to enable via soot mass calculated value 30-32g.
    2. Requires min 20km continuous driving to complete cycle. (Open road obviously better)
    3. Once the DPF regen is complete: soot calculated 4-5g soot measured 0-1g
    4. mg/km value – referenced to the soot mass calculated value.
    5. Soot mass measured utilizes sensors: dpf differential pressure, pre-dpf EGT, MAF.
    6. Soot mass calculated: EGT & Lambda sensor
    7. If soot mass measured is greater than calculated it will override the soot mass calculated (update the value) & enable a regen.
    8. When driving if EGT > 350C soot mass measured will maintain value or go down as EGT increases (passive burn) however soot mass calculated continues to increase (+ve mg/km value).
    9. Short trips or cold engine driving will increase soot approx. x4.
    10. 35g > soot < 40g you get your DPF light. (Go for a scenic drive).
    11. 40g > soot < 60g you get your glow plug / MIL. (Hope you have a quality scan tool)
    12. > 60g (Damn $$$$)



    Other DPF enable pre req's
    - 90C Temp
    - > 1/4 tank fuel
    - > 60km/hr


    Hopefully this helps others if having issues.

    Will aim to keep an eye on these values to see what we get but currently no DPF Light in our case.

    Have just written a long post about our issues if you have the time to have a look I'd appreciate your insight.


    Thanks
    Last edited by TyS_Au; Yesterday at 05:00 PM.

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