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Thread: Amarok Trendline M21 Bonnet Strut conversion kit

  1. #1
    Join Date
    Sep 2021
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    Lansvale NSW
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    Amarok Trendline M21 Bonnet Strut conversion kit

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6122-jpg
    Remove mudguard screws. They are a 6 point.

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6123-jpg

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6124-jpg

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6125-jpg

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6130-jpg
    The front mounting hole needs to be redrilled. 293mm centres. Measure from bolt hole nearest windscreen.
    Check brackets for alignment. Do not tighten.

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6141-jpg
    The lifting bracket comes in two pieces.

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6142-jpg
    When the top and bottom go together, they look like this...

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6143-jpg
    Not like this. Note gap top left.

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6144-jpg
    Mark a diagonal cut from the front of the lower bracket to about halfway.

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6145-jpg

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6146-jpg

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6331-copy-jpg
    I've cut mine at 30mm along bottom edge. It's halfway.

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6339-jpg

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6332-copy-jpg

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6340-jpg
    Weld the top and bottom halves together, then cut. It's easier to do this as one unit. The top edge or lifting plate is full length. The bottom bracket is the one that has collision issues.

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6341-jpg

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6342-jpg
    Grind off any rough edges, particularly along the top, as the install is 'metal on metal'.

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6343-jpg

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6344-jpg
    A quick spray of mat black spray paint and you're set to go.

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6345-jpg

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6347-jpg

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6348-jpg
    Finished brackets. Top bracket is full length, bottom bracket is now half length (30mm).
    Last edited by Newkidontheblok; 19-10-2022 at 06:56 PM. Reason: image alignment

  2. #2
    Join Date
    Sep 2021
    Location
    Lansvale NSW
    Posts
    67
    Users Country Flag Thread Starter

    Part 2. Install.
    Amarok Trendline M21 Bonnet Strut conversion kit-img_6377-jpg
    Undo top bonnet hinge bolt and attach bracket.

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6367-jpg
    Remove the foam blocks. If possible, cut the blocks so that the struts can lay in them. Removing the blocks will cause whistling. I got around this issue by cutting a couple of chunks out of some furniture foam. It seals the joints.

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6456-jpg

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6368-jpg
    With foam block removed you now have cavity access for the strut.

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6369-jpg
    Lay your trusty torch in here and check for clearance
    Amarok Trendline M21 Bonnet Strut conversion kit-img_6370-jpg
    Lower bonnet carefully and check for collision.

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6372-jpg
    Fit ball to bracket out of the car. Eliminates scratches.

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6373-jpg

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6374-jpg
    Snap fittings on

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6375-jpg
    Place cartridge end of strut at top.

    Amarok Trendline M21 Bonnet Strut conversion kit-img_6376-jpg
    Raise bonnet by hand, then with strut attached at both ends to brackets, gently lower bonnet until lower bracket holes are aligned. When aligned, insert screws into the lower bracket and tighten.
    Attached Thumbnails Attached Thumbnails Amarok Trendline M21 Bonnet Strut conversion kit-img_6371-jpg  
    Last edited by Newkidontheblok; 09-12-2022 at 08:40 PM. Reason: image addition

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