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Thread: Wait... what might that be in my driveway?? - Project Time

  1. #41
    Join Date
    Oct 2005
    Location
    Nowra, NSW
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    1,642
    Thread Starter

    Feel pretty gutted right now... just pulled the carpet and stuff up to find a world of rust in the pan. one big hole on the drivers side and another area that goes right through and lots of patchy crap on the passenger area. The passenger side was still soaking wet when i pulled it all up, drying it now with a heat light.

    Will post some pics up soon, just stopping for dinner atm
    76 MkI 3 door - daily drive/project - 1.8 5speed
    76 MkI 3 door swallowtail - 16v track car
    76 MkI 3 door "long term" project

  2. #42
    Join Date
    May 2005
    Location
    Camden, Sydney
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    7,377
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    Yeah, run the kr on carbs and leave the tank and lines alone

    My motorsport mate can hook you up with an intake manifold, or watercut plate anyway.
    Camden GTI Performance. VW / AUDI Specialists
    All Mechanical Work, Log book Servicing, New and used Parts and Imports
    19-20/6 Badgally Road, Campbelltown, 2560
    02 4627 3072 or 0423 051737 www.camdengti.com

  3. #43
    Join Date
    Aug 2005
    Location
    Prahran, Vic
    Posts
    438
    lovin the sky blue, suits the car. the paint looks in good nic, hopefully it shines a bit more after a good polish. pity bout the rust in the foot wells. are the door rubbers all busted up?

    ps. what drop is that on your mk2? looks sick.

  4. #44
    Join Date
    Oct 2005
    Location
    Nowra, NSW
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    Quote Originally Posted by Golf Loon View Post
    Yeah, run the kr on carbs and leave the tank and lines alone
    Was thinking the Wolf ecu, got to deal with all this rust first though.


    Quote Originally Posted by joshyd-mk2gti View Post
    lovin the sky blue, suits the car. the paint looks in good nic, hopefully it shines a bit more after a good polish. pity bout the rust in the foot wells. are the door rubbers all busted up?

    ps. what drop is that on your mk2? looks sick.
    All the window rubbers are stuffed, boot and door rubbers look ok though.

    the mk2 is 60/40 drop
    76 MkI 3 door - daily drive/project - 1.8 5speed
    76 MkI 3 door swallowtail - 16v track car
    76 MkI 3 door "long term" project

  5. #45
    Join Date
    Sep 2006
    Location
    West Sydney
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    Sucks to hear about the rust - I guess you would've had a gut feeling that it's gonna be there when you lifted the carpet off aye? Don't let it set you back though!

  6. #46
    Join Date
    Oct 2005
    Location
    Nowra, NSW
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    Thread Starter
    Rust on the passenger side



    Drivers side going to have to weld in a section of floor from a donor car for sure.




    You can see where water has come through the sealer and rusted


    The plug just pulled straight out with the mat, it was quite strange that one just pulled straight out intact.


    Roughly cleaned up some of the passenger side area.


    Not the best of days with this discovery, but tell you what am i glad i pulled it all up to have a good look. Borrowing a good heat gun from my old man tomorrow and will pull up all these rubber mats.

    Last edited by static1800; 29-01-2008 at 08:36 PM.
    76 MkI 3 door - daily drive/project - 1.8 5speed
    76 MkI 3 door swallowtail - 16v track car
    76 MkI 3 door "long term" project

  7. #47
    Join Date
    May 2005
    Location
    Camden, Sydney
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    Thats not so bad mate. Someone who can weld can plate that with fresh steel. i wouldnt cut one out of a donor car they are all 30 years old.
    Camden GTI Performance. VW / AUDI Specialists
    All Mechanical Work, Log book Servicing, New and used Parts and Imports
    19-20/6 Badgally Road, Campbelltown, 2560
    02 4627 3072 or 0423 051737 www.camdengti.com

  8. #48
    Join Date
    Oct 2005
    Location
    Nowra, NSW
    Posts
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    Thread Starter
    Lucky i can weld than hey

    Will do some more cleaning and will see how much i need to cut out, if i can find a clean piece of original floor i would prefer it.
    76 MkI 3 door - daily drive/project - 1.8 5speed
    76 MkI 3 door swallowtail - 16v track car
    76 MkI 3 door "long term" project

  9. #49
    Join Date
    Jun 2007
    Location
    Eastern Suburbs Melbourne
    Posts
    9,006
    Might be tough to find good enough orig floor pans, unless you get them from a newer cabrio perhaps??

    I'd just pop in new metal, easier to work with cleaner and most importantly, rust free!

    Pity to hear about this tho! spose it's what happens with these babies..


    i like volkswagens
    My blog: http://garagefiftythree.blogspot.com.au/

  10. #50
    Join Date
    Jun 2005
    Location
    Sydney
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    Floor pan rust are very common in Mk1, it took me 3 months to clean everything up. Anyway, good find

    How are you going to strip it to bare metal ? I still haven't decide if I'd do that.

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