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Thread: Next Engine Mods

  1. #1
    Join Date
    Mar 2006
    Location
    WA
    Posts
    56

    Next Engine Mods

    I am wondering what next i can do to wring some more power out of the rally car
    it has an audi 1800 (1 with the injectors in the runners)
    268/272 deg cam
    light port and polish
    11:1 compression
    Electronic ign with haltech ecu
    Crush bent (huricane) extractors and 2/1/4" system
    not sure of bottom end specs.

    All i can really think of is maybe some good rods, maybe different pistons, quad throttles and custom plenum, and some ports, dosnt look like you would get much bigger valves in em.

    It is a great setup, bucket loads of torque between 3200-5500, i wannt keep it the same, just more of it! And without spending a fortune.

    Cheers
    -Jamie
    76' Mk1 Rally Car, 1800 8v haltech ecu
    94' Fairmont Ghia, v8, big cam, leather, perfect for towing golfs
    89' EA ex taxi, lpg, cheap and easy

  2. #2
    Join Date
    Aug 2005
    Location
    Melbourne
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    1,059
    Users Country Flag
    Big valve head Difference on the 16v is absolutely amazing and meant to be just as good for the 8v. Schrick sell the valves and you can also get them from www.techtonicstuning.com (I think these are Supertech valves). www.porttuning.com sell them too, along with completely built heads.

    BVH head for a 16v is a few thousand $ , but I'd imagine it's at least $1000 cheaper for an 8v.

    1976 Project Carbon Mk1 - Sold! | 2015 Lotus Exige Cup | F80 M3 Family Wheels

  3. #3
    Join Date
    Aug 2005
    Location
    Melbourne
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    Just had a look at my collection of "notes" on the hard drive - apparently, you can move from 38-41mm on the inlet side of an 8v and the exhaust is ideal at 80% of the intake size, so nearly 33mm, which is apparently what the exhaust side is as standard. Straight out of an BRM Motorsport book so is surely pretty spot on

    1976 Project Carbon Mk1 - Sold! | 2015 Lotus Exige Cup | F80 M3 Family Wheels

  4. #4
    Join Date
    May 2005
    Location
    Camden, Sydney
    Posts
    7,377
    Users Country Flag
    Nice tip there Valver nice to get some factual tech info.
    Camden GTI Performance. VW / AUDI Specialists
    All Mechanical Work, Log book Servicing, New and used Parts and Imports
    19-20/6 Badgally Road, Campbelltown, 2560
    02 4627 3072 or 0423 051737 www.camdengti.com

  5. #5
    Golfwise Guest
    My suggestions are as follows
    More headwork porting flowing 40mm inlet, 35 exhaust valves
    Tuned extractors to suit (torque or revs)
    Blueprinting
    Big cam and adjustable gear
    Improve fueling , bigger throttle body cold air intake.Adjustable fuel pressure regulator.
    Balance bottom end .
    I would hope you already have a windage tray.

  6. #6
    brackie Guest

    Sound advice

    Sound advice, Golfwise...Particularly the balancing of the bottom end. Essential if you intend to rev hard. Harmonic balancer/pulley to pressure plate recommended.

  7. #7

    Smile HOt hot hot!!

    Quote Originally Posted by golfnutracing
    I am wondering what next i can do to wring some more power out of the rally car
    it has an audi 1800 (1 with the injectors in the runners)
    268/272 deg cam
    light port and polish
    11:1 compression
    Electronic ign with haltech ecu
    Crush bent (huricane) extractors and 2/1/4" system
    not sure of bottom end specs.
    Hey Jamie,
    Can I ask what class you are running and how in the world did you get a CAMS logbook for your super-hot golf??

    Sounds brilliant, just not sure how it could meet PRC regs. How much does it weigh out of curiosity?

    C

    It's been a while...

  8. #8
    Join Date
    Jun 2005
    Location
    Canberra
    Posts
    16
    Users Country Flag
    Re engine mods,

    I have an article on the german MK1 golf that won the german rally championship and it ran a 1.6 with kugel ficher mechanical injection on throttle bodies 4 into 1 exhaust and was rev limited to 8200 for a rating of 186hp! So the 8v can be made to really rip! Start with a genuine solid lifter gti head, 40 / 33 valves stock, a cam bigger than 250dgrees dur @ .05thou lift lighten & balance everything, some porting, massive compression (11.5 + pending on fuel and cam) bore out to 83.5 for 1900cc, throttle bodies and extractors could see between 170 - 200hp. If you are rich a dry sump would be a cool addition. The motor should be ok for 8000rpm work too.

    I'll try to pull my finger out, I'm building one at the moment and I'll try to photo document the project.
    --------------------------------------------------------
    MaronMotorsports - dedicated to postponing projects & power archiving with plastic tubs.

    Mk1 78 2 Door ABF 16v 85%

  9. #9
    Join Date
    Mar 2006
    Location
    WA
    Posts
    56
    Thread Starter
    It runs in P3, i bought the car as is, i have had a gander through the cams manual and i would assume it is because, induction is free, cams are valve train is free, and capacity change is legal. As for super hot it is far from it at the moment, i could realy use another 20-30 hp. Especialy considering we are up against an escort with 140hp and another with 160-170 and we are equal leading the championship (saturday is the decider!!)

    Thanks for the sugestions, i like the idea of big intake and some serious induction!

    ohh and it just went over the scales, 908kg with almost a full tank!! i thought it was much heavier (was running light road mags, but that would only be 5-8kg difference)
    76' Mk1 Rally Car, 1800 8v haltech ecu
    94' Fairmont Ghia, v8, big cam, leather, perfect for towing golfs
    89' EA ex taxi, lpg, cheap and easy

  10. #10
    Join Date
    Apr 2006
    Location
    Hobart,Tas
    Posts
    3,412
    Users Country Flag

    Geez thats heavy. Must be the cage ect. Gunter weighed 780 kgs.
    Imagine how much yours weighs after a rally with all the mud!! Cheers,
    Par 6 Golf GTI. Coilovers, BBS CH Wheels, APR'd
    Caddy van 05/07 (colourcoded) (BRIGHT! orange!) coilovers, Konis 18in. wheels, Oettinger tuned

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