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Thread: New mk1

  1. #21
    Join Date
    Jun 2012
    Location
    Adelaide, South Australia
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    283
    Users Country Flag Thread Starter

    started pulling the front apart last week, and pulled the front quarter panels off.
    some pics:







    the worst rust i have found on the car so far


    and i have been slowly starting to pull things apart, hoping to get all the doors and hatch off this week and get them stripped
    Mine: -MK5 Golf 2.0TDI[Deiselgeek sigma 6 shifter + H&R 50mm lowering springs + GTI Tartan interior + Audi 18x8 A6 wheels(Dark Steel)]
    -MK1 Golf The re-spray/re-build
    In the family: -MK5 Jetta 2.0TDI, -9N3 Polo TDI, -6R Polo TDI, -Mitsubishi S^$&box van
    A pattern seems to be forming...

  2. #22
    Join Date
    Jun 2012
    Location
    Adelaide, South Australia
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    been a LOOONG time since i uploaded anything, been heaps busy and slowly picking away at it, spent the better part of 3 weeks sorting out the raintray, had a little bit of rust, worse than i originally thought, so that took a while, and i was a bit slack, didnt really take many pics along the way, and its been hella hot in Radelaide. heres some images, going to try get the car rubbed down and any issues sorted before i go away, going to be ages till i update again, as im going away.

    heres some pics:
    rust free


    primered raintray, after all the work was done,


    closeup of the raintray
    Mine: -MK5 Golf 2.0TDI[Deiselgeek sigma 6 shifter + H&R 50mm lowering springs + GTI Tartan interior + Audi 18x8 A6 wheels(Dark Steel)]
    -MK1 Golf The re-spray/re-build
    In the family: -MK5 Jetta 2.0TDI, -9N3 Polo TDI, -6R Polo TDI, -Mitsubishi S^$&box van
    A pattern seems to be forming...

  3. #23
    Join Date
    Jun 2012
    Location
    Adelaide, South Australia
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    283
    Users Country Flag Thread Starter
    some more updating:
    Was away for 4 weeks then back to work, so in the evenings this is what i have done so far.



    cleaned up a spare door i got as the rear right has some rust issues and is badly dented


    took the hatch off and found this



    cleaned it up


    cleaned some more, than to be safe, rust converted for all those tiny bits i couldnt get


    and primed once that was ready, still needs a little work to competely smooth out


    cleaned up the rear end and hit any exposed metal with primer after cleaning up the imperfections and rusty bits


    now its time to get started on the front.
    Can anyone please tell me, am i allowed to take these plates off and re-rivet them once the vehicle is painted?? are there any legal ramifications if i do so???


    and some of the worst rust i have come across so far


    thats it for now

    Jonasz
    Mine: -MK5 Golf 2.0TDI[Deiselgeek sigma 6 shifter + H&R 50mm lowering springs + GTI Tartan interior + Audi 18x8 A6 wheels(Dark Steel)]
    -MK1 Golf The re-spray/re-build
    In the family: -MK5 Jetta 2.0TDI, -9N3 Polo TDI, -6R Polo TDI, -Mitsubishi S^$&box van
    A pattern seems to be forming...

  4. #24
    Join Date
    Dec 2008
    Location
    Bentleigh, Melbourne
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    1,007
    Users Country Flag
    Quote Originally Posted by polski_ogurek View Post
    Can anyone please tell me, am i allowed to take these plates off and re-rivet them once the vehicle is painted?? are there any legal ramifications if i do so???
    seeing as your in SA, i can't see why not.
    As for VIC... well who knows, its probably illegal

    just take them off and pop them back on after paint.

    great work too!!

  5. #25
    Join Date
    Jun 2012
    Location
    Adelaide, South Australia
    Posts
    283
    Users Country Flag Thread Starter
    That's what I was thinking, as long as they are there after its painted should be all good, out of curiority, anyone know what the one on the right is? the painted one??
    cheers
    Mine: -MK5 Golf 2.0TDI[Deiselgeek sigma 6 shifter + H&R 50mm lowering springs + GTI Tartan interior + Audi 18x8 A6 wheels(Dark Steel)]
    -MK1 Golf The re-spray/re-build
    In the family: -MK5 Jetta 2.0TDI, -9N3 Polo TDI, -6R Polo TDI, -Mitsubishi S^$&box van
    A pattern seems to be forming...

  6. #26
    Join Date
    Jun 2012
    Location
    Adelaide, South Australia
    Posts
    283
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    Time for an update, been a long time since i touched the mk1, probably due to the lack of time(final year masters )

    So i finally got to fixing up the drivers side, which had a fair amount of rust.



    and i started on around the front window which wasn't too bad, had some surface rust where the window surround meets the bonnet


    and thats about it, and unfortunately im back at uni next week, so probably wont touch it for a while again
    Mine: -MK5 Golf 2.0TDI[Deiselgeek sigma 6 shifter + H&R 50mm lowering springs + GTI Tartan interior + Audi 18x8 A6 wheels(Dark Steel)]
    -MK1 Golf The re-spray/re-build
    In the family: -MK5 Jetta 2.0TDI, -9N3 Polo TDI, -6R Polo TDI, -Mitsubishi S^$&box van
    A pattern seems to be forming...

  7. #27
    Join Date
    Jun 2012
    Location
    Adelaide, South Australia
    Posts
    283
    Users Country Flag Thread Starter
    Been HEAPS busy with uni, but have had a break for the last week or so, and i have done a little bit of work to the mk1 between actual paid work and still doing some assignments.
    Heres what I've done:

    the front panel was pretty wonky, but not too bad, so i worked on that







    Eventually i got it all flat and straight, worth the effort





    Then i decided I'm going to work on the front quarter panels(or whatever they are called)







    once i thought i was done, i sprayed the panel with some primer, to preotect the metal, and all these dimples from soda blasting came up , more work





    So, I decided to go over the panels and skim coat them to fill the dimples and then re-paint, and this has seems to come up well, but haven't got any pics of that yet.

    Thats it for now, Another 8 weeks and this will go full steam, can't wait
    Mine: -MK5 Golf 2.0TDI[Deiselgeek sigma 6 shifter + H&R 50mm lowering springs + GTI Tartan interior + Audi 18x8 A6 wheels(Dark Steel)]
    -MK1 Golf The re-spray/re-build
    In the family: -MK5 Jetta 2.0TDI, -9N3 Polo TDI, -6R Polo TDI, -Mitsubishi S^$&box van
    A pattern seems to be forming...

  8. #28
    Join Date
    Jun 2012
    Location
    Adelaide, South Australia
    Posts
    283
    Users Country Flag Thread Starter
    Well, thought I should add to this. It has been a fair while.

    So since uni finished in November, after all was wrapped up, I was keen but time killed all my plans before the new year and didn't do much else to the car till after new year. Since then i have finished that front panel off and got that ready to go in primer, and started on the other side.

    To say this one was mungered up is an understatement, looks like it had a accident on the leading edge and the panel was pushed in, not much but 2-3mm. So after bogging and sanding that back 300 times, or at least it felt like it, its getting close, hoping to finish that off on Sunday.

    In between that and work and trying to lose weight for my sisters wedding, I also ripped the dash out(cracked to hell) and I think I'm going to have a go at re-skining it. Before i can do that it needed to be re-glued in places, straightened out and all the cracks/missing foam sorted.

    So I stripped the vinyl skin off the dash.









    Then I cut out the gaps from where the sun had eaten and damaged the foam.





    Glued the air channel back to the underside of the dash.

    Used moisture + wooden boards to try and straighten the whole thing out, worked out ok.







    Then filled the gaps with expanding foam, and finally spent hours shaving that foam down to keep the lines of the dash.



    Mine: -MK5 Golf 2.0TDI[Deiselgeek sigma 6 shifter + H&R 50mm lowering springs + GTI Tartan interior + Audi 18x8 A6 wheels(Dark Steel)]
    -MK1 Golf The re-spray/re-build
    In the family: -MK5 Jetta 2.0TDI, -9N3 Polo TDI, -6R Polo TDI, -Mitsubishi S^$&box van
    A pattern seems to be forming...

  9. #29
    Join Date
    Jul 2008
    Location
    Braidwood, rural NSW
    Posts
    3,225
    Users Country Flag
    I've never seen anyone repair a dash. Impressive work, looks great so far, you should be proud of yourself.

    Cheers

    Paul

  10. #30
    Join Date
    Jun 2012
    Location
    Adelaide, South Australia
    Posts
    283
    Users Country Flag Thread Starter

    Cheers

    Pretty happy with where I'm at. Now just gotta find seats then I can buy material to match the dash to the seats. Hopefully it works. Can't be worse than what it was. Haha

    Sent from my Galaxy Nexus using Tapatalk
    Mine: -MK5 Golf 2.0TDI[Deiselgeek sigma 6 shifter + H&R 50mm lowering springs + GTI Tartan interior + Audi 18x8 A6 wheels(Dark Steel)]
    -MK1 Golf The re-spray/re-build
    In the family: -MK5 Jetta 2.0TDI, -9N3 Polo TDI, -6R Polo TDI, -Mitsubishi S^$&box van
    A pattern seems to be forming...

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