So now I'm after a new shell for my club car. Trouble is - by now 25 years of humid Australian weather has caught up with most Mk1's and a reasonable body is hard to find. I know this first hand because over the last few years while I was racing my red Golf I've been continually buying them as they fail road worthiness & wrecking them for parts. Having dismantled 22 for parts (that is no exaggeration), I can now strip one on the trailer in a single day - but in all those didn't find one shell worth keeping as a spare. Then one of the guys in my car club who's a car hoarder tells me his wife's old Mk1 is under a tree on his acreage out of town, so I go up to have a look. Well this place turns out to be a car graveyard... cars tightly stacked in. He's got several Mk1 Golfs - but they are truly disintegrating because they're all parked under pine trees and their needles have covered them and held moisture. I walk around one of them and can poke my fingers through EVERY horizontal surface, including the top edges of the doors at the bottom of the windows. If you tried to move or winch this poor old thing out it'd just collapse in on itself. I laughingly ask him if I can buy it to enter in my upcoming MG car club concourse just as an affront to all the spit & polish boys - but he won't even loan it to me because he's still got plans for it! We find his wife's car. It's got rust (which I think I can get repaired), but it's Kermit green!
We put a battery on it and it runs! Smokey as hell, but I can drive it out and onto my trailer. When I get it home & get the front guards off I find serious corrosion, but thankfully it's fixable with some plating and the addition of steel brackets I make which go from the A pillar door mounts and along underneath the top of the top rail to the front strut towers. VW added a similar bracket into South African Mk1's so they'd handle the rough dirt roads there. These days you can buy laser cut fender braces, but back in the day I had to design & make them myself. They stop stiff suspension bending your car in half!
This rust was a very common problem on Mk1's, caused by debris falling through the louvers under the windscreen and then blocking up the tapered rubber drain plug holes above the wheel arches. I used to fix this by removing the rubber tubes & drilling extra holes in the side of the inner guards to provide extra drainage. You can see how VW ended up doing exactly the same thing like on this Mk4 with rough holes they added on both sides in later models.
Once my repairs are made the car goes off to the spray painter's for a change of colour. There is no way I am driving a car everyone will call "Kermit". While it's away I strip the damaged red Golf so I'm ready for the re-assembly when my nice shiny car returns.
Check out that A pillar corrosion. It needed serious plating.
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