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Thread: Mk 1 Brake Master Cylinder Switches - Why are there 2?

  1. #11
    Join Date
    Feb 2007
    Location
    Melbourne
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    Users Country Flag

    Id say it would have come loose from a bad wheel bearing in the first place or someone not tightening it correctly to begin with.

    The pressure switches on the master cylinder suck, according to most people they fail often and replacing them requires brake bleeding.

    http://www.vwwatercooled.org.au/foru...mk1-55356.html
    Last edited by Spyda; 30-08-2011 at 12:41 PM.
    MK1 GLS 3door
    A4 B7 2.0T

  2. #12
    Join Date
    Oct 2006
    Location
    Albany Creek Brisbane
    Posts
    151
    Thread Starter
    Hey thanks for all of the replies

    Looks like I'll have to replace the wheel bearing, I could only hand tighten the centre nut so thats probably why it came loose again. I cannot see anything to hold it tight on the drive shaft...

    Could it be missing something, I noticed on the rear drums that there was a cotter pin (or something) that was bent to hold the nut on the shaft

    I guess I need to ensure it does not come loose again in future, what do I need to look for exactly?

    Thanks
    Last edited by Garbon; 30-08-2011 at 05:45 PM.

  3. #13
    Join Date
    Nov 2007
    Location
    Adelaide
    Posts
    88
    dont know about everyone elses but the center nut on my mk1 is slightly out of round which almost acts like a lock nut.
    it needs to be done up really tight. you need someone with their foot on the brake and a decent size breaker bar to do it up to whats recommended.

  4. #14
    Join Date
    Jun 2006
    Location
    Orange NSW
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    5,745
    They utilise squash nuts as a way of locking. If it is done up correctly (like Aydan said, RFT), it should not come loose. The only time they loosen is when the bearing fails, if everything has been done right.

    Good move to just replace it, Garbon. Wheel bearings aren't a "I'll get to that next service" type of item.


    FYI, the other day I had to use a 2 metre long length of 50x50 RHS on the end of my old man's 3/4 drive breaker bar to get the drive shaft nut undone on a Volvo station wagon while he sat in the car with his foot on the brakes as hard as he possibly could push.. So that'll give you an idea of how tight they can be.

    APR Tuned | KW Suspension | INA Engineering | Mocal Oil Control |
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  5. #15
    Join Date
    Jun 2011
    Location
    Sydney NSW
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    Users Country Flag
    Quote Originally Posted by Preen59 View Post
    They utilise squash nuts as a way of locking. If it is done up correctly (like Aydan said, RFT), it should not come loose. The only time they loosen is when the bearing fails, if everything has been done right.

    Good move to just replace it, Garbon. Wheel bearings aren't a "I'll get to that next service" type of item.
    This being the case, shouldn't the nut be replaced each time as the ability to deform to lock is lost?

  6. #16
    Join Date
    Jun 2005
    Location
    Boronia VIC
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    Quote Originally Posted by wai View Post
    This being the case, shouldn't the nut be replaced each time as the ability to deform to lock is lost?
    Yes, They're single use. A wheel bearing kit comes with a new one.
    79 MK1 Golf Wreck to Race / 79 MK1 Golf The Red Thread / 76 MK1 Golf Kamei Race Car
    7? MK1 Caddy
    79 B1 Passat Dasher Project
    12 Amarok

  7. #17
    Join Date
    May 2005
    Location
    Gosford Central Coast NSW
    Posts
    4,386
    wheel bearing - 171 498 625 D
    axel nut - 171407643A
    '07 Touareg V6 TDI with air suspension
    '98 Mk3 Cabriolet 2.0 8V
    '99 A4 Quattro 1.8T

  8. #18
    Join Date
    Oct 2006
    Location
    Albany Creek Brisbane
    Posts
    151
    Thread Starter
    Thanks

    I bought a bar and a 30mm socket, tightened it all up and it seems to be ok for now. I'll keep checking that it is tight every few days.

    Thanks for the part numbers, I'll order them and fit next weekend.

  9. #19
    Join Date
    Jun 2005
    Location
    Boronia VIC
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    Users Country Flag
    I wrote the wheel bearing procedure up a while ago, you might find it handy.

    http://www.vwwatercooled.org.au/foru...ngs-41402.html
    79 MK1 Golf Wreck to Race / 79 MK1 Golf The Red Thread / 76 MK1 Golf Kamei Race Car
    7? MK1 Caddy
    79 B1 Passat Dasher Project
    12 Amarok

  10. #20
    Join Date
    Oct 2006
    Location
    Albany Creek Brisbane
    Posts
    151
    Thread Starter

    Thanks Pete!

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