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Thread: Inlet manifold still not coming off!

  1. #1
    Join Date
    May 2005
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    Inlet manifold still not coming off!

    the inlet manifold is still not coming offf. i have taken out all bolts out and given it a healthy whack with a block of wood and a sledge hammer (yes i was being careful).... nothing. help????!!!!!
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  2. #2
    wolfsburg Guest
    I know you tried a block of wood and sledge hammer, I would try a rubber mallet if you have one. A constant tapping while wiggling may be what it requires?

    Do you have any movement at all?

  3. #3
    imported_brackie Guest

    Stress or strain??

    From my experience you need to apply pressure to the off-side of anything that you are trying to separate. Doesn't matter if it's a ball joint, track rod end or cylinder head it needs to be levered away from the component with the greater mass before applying a shock. So in the case of your manifold (which I haven't seen and am only imagining) put a lever between it an the block/head/immovable object and then hit with a fibre/wooden/rubber mallet to dislodge. But, before you do anything more, check and double-check that there isn't something that you've missed still holding it on. I've done it a million times and cursed myself blue the same number.

  4. #4
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    Of course the little flat bracket from the inlet manifold to the exhaust manifold is undone.
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  5. #5
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    Yeah if you are certain its undone. A scissor jack could be the go.
    Camden GTI Performance. VW / AUDI Specialists
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  6. #6
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    i see no bracket?!

    absolutely no movement and no rubber mallet in site... someone suggested gasket remover>?
    VW: it aint just a car, its a way of life
    There are few things more satisfying in life than finding a solution to a problem and implementing it
    My Blog: tinkererstales.blogspot.com.au

  7. #7
    Join Date
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    one bolt in the bottom of the inlet manifold with a flat bracket between it and a bolt in the top of the exhaust manifold.

    its usually rusted. just undo it till the bolts snap then leave it off. 12 or 13mm spanner.
    Camden GTI Performance. VW / AUDI Specialists
    All Mechanical Work, Log book Servicing, New and used Parts and Imports
    19-20/6 Badgally Road, Campbelltown, 2560
    02 4627 3072 or 0423 051737 www.camdengti.com

  8. #8
    Belgianwaffler Guest
    you did remove the bolt and bracket attached to the exhaust manifold right ?

  9. #9
    Join Date
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    there aint no bracket there mate i mustve taken it off
    VW: it aint just a car, its a way of life
    There are few things more satisfying in life than finding a solution to a problem and implementing it
    My Blog: tinkererstales.blogspot.com.au

  10. #10
    syncro Guest

    How about you count the bolts that have been removed and someone on the forum can tell you if that is all. Just to make sure

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