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Thread: The Diesel Cabriolet Project

  1. #1
    Join Date
    May 2008
    Location
    Sydney
    Posts
    66

    The Diesel Cabriolet Project

    I have now decided to go ahead with this idea after purchasing the diesel mk1 about 3 months ago in Melbourne and driving it home to Sydney. It's got a recently reconditioned engine however the body, whilst not having terminal rust, does have some surface rust and a bad cost of house paint which i can't really be bothered rectifying.

    So, a couple weeks back in Canberra i spotted a later mk1 cabriolet for a bargain due to a fuel supply issue. I thought I may be able to sort it out down there drive it back and then think about the engine swap in a few months. But i'm completely new to injection systems so the swap goes ahead right away down there.

    I've spent the day getting everything i think i will need out of the diesel with the engine ready to be dropped in the morning after i get the drive shafts off. Everything else is in a box and so i'll drive down to Canberra during the week to give it a shot. A blindly guided shot - This is my first ever engine swap! Let alone petrol to diesel complications.

    The diesel looks so straight forward. Just the stop solenoid which i believe i can power off the coil (but not sure where to connect, before or after coil?) and the glow plug relay which i'm still tracing throughout the car. Apart from this i'm hoping all pressure switches, thermostats, reverse switch, fan and alternator wiring is pretty similar between the two.


    To

    And

    To


    All advice, encouragement and critisism welcomed.
    And PM if your after any of the cabriolet running gear or the 5 doors parts.
    1991 Mk1 Diesel Cabriolet

  2. #2
    Join Date
    Jun 2007
    Location
    Eastern Suburbs Melbourne
    Posts
    9,006
    Good luck mate!

    this should be an interesting project!

    Hope it all works out. You're pretty brave doing it i think, especially away from home!

    All the best


    i like volkswagens
    My blog: http://garagefiftythree.blogspot.com.au/

  3. #3
    Join Date
    May 2005
    Location
    Melbourne
    Posts
    7,179
    Users Country Flag
    yeh looks like a cool project mate!

    what are you going to do with the 1.8 petrol engine?
    VW: it aint just a car, its a way of life
    There are few things more satisfying in life than finding a solution to a problem and implementing it
    My Blog: tinkererstales.blogspot.com.au

  4. #4
    Join Date
    May 2006
    Location
    Maroubra NSW
    Posts
    299
    Mate, get rid of the coil altogether, and hook the power wire to the coil (which comes from the ingnition switch), to the stop solenoid. Too easy.

    Now, i don't have a glowplug relay in mine, but i reckon you could splice that same wire as the control wire for the glowplug relay which you will have pulled from the diesel..

    Any problems, gimme a call.
    Peugeot 306 XTDT 1.9 Turbo Intercooled Diesel

    1976 LS parts vehicle

    Used to have: Mk1 Swallowtail LS DIESEL!

  5. #5
    Join Date
    May 2005
    Location
    Camden, Sydney
    Posts
    7,377
    Users Country Flag
    Thats a good mission mate. I hope you have some facilities down there.
    I`d take the diesel tank, and lines as well. Use the cabrio 5 speed box.

    Should be a good car when its done. Unique in Oz I reckon.

    As GolfMan says dont chuck the petrol engine away, or any cabrio or kjet parts. They are hard to get, sell em on here

    They are special edition Rivage Wheels on the Cabrio. Nice

    Also sell the roofrack on your white car to a ratrodder on here. Who wants to rat up their golf??
    Camden GTI Performance. VW / AUDI Specialists
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  6. #6
    Join Date
    May 2005
    Location
    Melbourne
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    7,179
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    Also palm off the shell and dont crush it!

    too many good shells have been going to metal heaven lately
    VW: it aint just a car, its a way of life
    There are few things more satisfying in life than finding a solution to a problem and implementing it
    My Blog: tinkererstales.blogspot.com.au

  7. #7
    Join Date
    Jun 2005
    Location
    Perth. WA
    Posts
    1,203

    bearings..

    Change your strut bearings as well, the ones in the pic are shot..
    Lots of MK 1 Scirocco's...

    If it aint a MK 1 then it must be a donor car ??

    Cheers,
    Grant...

  8. #8
    Join Date
    Jun 2006
    Location
    Orange NSW
    Posts
    5,745
    Quote Originally Posted by roccodingo View Post
    Change your strut bearings as well, the ones in the pic are shot..
    Woah! I just went back and looked at that. They're absolutely f*cked!

    This will be a good little project dude. Good luck with it.

    APR Tuned | KW Suspension | INA Engineering | Mocal Oil Control |
    Website: http://www.tprengineering.com
    Email: chris@tprengineering.com

  9. #9
    Join Date
    Jul 2005
    Location
    Newcastle
    Posts
    363
    Have done a couple of DSL conversions into cabs for customers and it is pretty easy.I know that cab in Canberra and it is a perfect candidate for a conversion.If you need any help while in Canberra give me a yell.
    Widebody Cayman S Turbo, 83 ur Quattro
    2000 996 C4 cab,12 Scirocco R OEM+ STG2+
    72 914 (3.2S boxster pwr), 92 G60 Corrado
    76 Scirocco(TFSI and DSG) 2018 Tiguan,Eureka,81 924.

  10. #10
    Join Date
    Apr 2007
    Location
    Melbourne, Australia
    Posts
    150

    Awesome project, envious.... Turbo it while your at it :p
    88' Volvo 760GLE
    88' Volvo 740 Turbo
    Quote Originally Posted by tosspot View Post
    Also, drags are the worst form of motorsport. Who'd want a fast drag car for their street car?

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