Alex Aescht
MY13 Dark Silver VW up! 5-door 55MPI manual — Comfort Style Pack, Comfort Drive Pack, Maps + More, Panoramic Sunroof
MY11 Pepper Grey VW Polo Comfortline 66TDI manual ― Comfort Pack, Audio Pack.
Why not use the engine revs for braking?
The Motoman run-in method encourages it.
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I think the best thing I did for my car when I ran it in was to disregard the existance of 5th & 6th gear for the first 1000km (week1) and disregarded 6th for another 1000km (week 2 & 3).
I drove it so that I could keep up with the rest of the traffic. I changed gears at that point where you could feel the engine doesn't want to spin freely anymore - that point started out at about 2500rpm but every 50km or so it went a bit higher.
I did lots of throttle over-run & plenty of moderate half-throttle acceleration out of corners & up hills.
The engine sealed up tighter than a fishe's bum.
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I used to think I was anal-retentive until I started getting involved in car forums
^ good point Brad about 5th and 6th gear.
The worst thing you could do in the Polo GTI is let it labour around in 6th or 7th gear at 60kph at very low revs....not good for an engine full stop, let alone a freshly rebuilt one. Use the paddles on your steering wheel / manual mode and keep the engine in a higher RPM range as much as you can. Load it up (up hills etc) to seal the piston rings, and vary the revs as much as you can (eg don't sit on a freeway for hours on end at 2,500rpm).
IF you do have to drive on the freeway, then at least drop the car back a gear or two, raise the revs and vary your speed a bit. If you slow down (traffic dependant of course) to about 70-80kph and then give the throttle a nice squeeze back up to 110kph then that would be good too. No need to rev the freckle out of it, but use the revs.
Did the dealership replace a new lower block or they rebuild the engine? If rebuild, did they rehone the cylinder walls?If they did, what stone grit did they use? IF replace a factory lower block then less worries and just drive up a mountain varying the rpm between the gears in M mode. Use engine brake to cruise down the mountain and finally straight to a workshop to replace the engine oil and filter out with OEM oil or Mobil 1 5w30ESP(my personal recommendation).
Performance Tunes from $850Wrecking RS OCTAVIA 2 Link
You can't hone bores on late model VW's as they have a silicon compound coating the sleeve. Honing the bore ruins the coating and kills the engine.
It was complete base engine replacement, so have been doing a variety of driving to load the engine up a little and not using automatic to get some varying revs.
I've done a few hundred kms now so I'm just going to drive how I want, I really doubt I'm going to make a huge difference now. If they've fixed it they've fixed it, if not they can do it again.
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