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Thread: Front rotor replacement issues. 8/2010 77TSI

  1. #1
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    Front rotor replacement issues. 8/2010 77TSI

    Hi All.

    Just wondering if anyone else has experienced the same or has any advice. As we live on Tamborine Mountain, we get a fair bit of brake temp driving to and from work etc... i.e up and down. Ive ended with the usual warped brake rotors on the front and have started looking for replacements. As a trade qual mech myself it isnt an issue but I found the following.

    All brake catalogues show either 256mm or 288mm rotors. Whats actually fitted is 239mm rotors. I've looked towards europe for replacements and it seems 239mm rotors on my 6R were actually fitted on the 6N-1.

    Im not going to fit OEM or cheap after-market. I'll bring in or buy locally if possible Brembo Max or sport replacement rotors and either Brembo or EBC pads.

    Has anyone found the same or done a rotor replacement with a decent quality brand?

    Cheers Dan

  2. #2
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    I'd recommend brands like ATE, or Textar, for both pads and rotors.

    You can source them through HSY and Imparts locally.
    '07 Transporter 1.9 TDI
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  3. #3
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    Quote Originally Posted by Umai Naa!! View Post
    I'd recommend brands like ATE, or Textar, for both pads and rotors.

    You can source them through HSY and Imparts locally.
    Thanks for the information, greatly appreciated.

  4. #4
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    Brakes Direct up in QLD have a great range and well priced too. Send them your VIN and they will tell you what choices you have.


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  5. #5
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    Interesting because my front rotors are warped as well- I've been happy to put up with it until they need replacing *shrugs*. Is this a common problem on these cars?

  6. #6
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    Yeah, for some reason warping on the base model brake package is quite common.
    '07 Transporter 1.9 TDI
    '01 Beetle 2.0

  7. #7
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    Quote Originally Posted by OUR6R View Post
    All brake catalogues show either 256mm or 288mm rotors. Whats actually fitted is 239mm rotors. I've looked towards europe for replacements and it seems 239mm rotors on my 6R were actually fitted on the 6N-1.
    This astounds me given that they uprated the brakes on the TDi from 256mm to 288mm, even though the 6R TDi was a lot less powerful and probably lighter than the 9N3 version.

    No wonder warping is an issue with such small rotors on the 77 TSi but then it all helps with fuel economy and acceleration.

    I would also recommend contacting Brakes Direct/GSL RallySport - I have found them to be extremely helpful and knowledgable. I have bought DBA rotors and QFM and Remsa pads from them and they have been better than the OEM parts IMO (longer lasting, better performance on track days but maybe a bit less initial bite).
    Resident grumpy old fart
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  8. #8
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    Quote Originally Posted by kaanage View Post
    This astounds me given that they uprated the brakes on the TDi from 256mm to 288mm, even though the 6R TDi was a lot less powerful and probably lighter than the 9N3 version.

    No wonder warping is an issue with such small rotors on the 77 TSi but then it all helps with fuel economy and acceleration.

    I would also recommend contacting Brakes Direct/GSL RallySport - I have found them to be extremely helpful and knowledgable. I have bought DBA rotors and QFM and Remsa pads from them and they have been better than the OEM parts IMO (longer lasting, better performance on track days but maybe a bit less initial bite).
    We've got a TDI and its on its second pair of front rotors after the originals warped. The new ones have only been on for about 30,000km and are already starting to shudder.
    Alex Aescht

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  9. #9
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    I've never had the 256mm DBA rotors warp, either, despite getting them red hot on several track days
    See here and also here

    The stock 288mm rotors I've fitted as an upgrade seem to be warping though (and no track work on these so far). They'll be replace with DBA's if they get worse
    Last edited by kaanage; 19-08-2015 at 10:13 AM.
    Resident grumpy old fart
    VW - Metallic Paint, Radial Tyres, Laminated Windscreen, Electric Windows, VW Alloy Wheels, Variable Geometry Exhaust Driven Supercharger, Direct Unit Fuel Injection, Adiabatic Ignition, MacPherson Struts front, Torsion Beam rear, Coil Springs, Hydraulic Dampers, Front Anti-Roll Bar, Disc Brakes, Bosch ECU, ABS

  10. #10
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    Quote Originally Posted by trive2 View Post
    Interesting because my front rotors are warped as well- I've been happy to put up with it until they need replacing *shrugs*. Is this a common problem on these cars?
    Ive read quite a few posts on this happening on Polo's so maybe its an issue with heat dissipation and dis size?

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