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Thread: 1.2tsi Brake Disk Size

  1. #1
    Join Date
    Dec 2012
    Location
    Melbourne Vic
    Posts
    188

    1.2tsi Brake Disk Size

    Hey guys,

    I've looked around google and haven't been able to find a solid set of numbers for the sizes of the brakes on the 1.2tsi. DBA has a few options for both front and rear, so I'm not 100 percent certain.

    Could anyone tell me diameter the front and rear disks are on the 1.2tsi polo. I'm after some DBA T2 rotors for the car, and bendix pads.

    I'm led believe it's 256mm front and 232mm rear.

  2. #2
    Join Date
    Dec 2014
    Location
    New Zealand
    Posts
    51
    Users Country Flag
    I noted the 1.2 81kw Cross Polo here has larger front brakes than the 1.2 66kW Polo and smaller than the GTI.

  3. #3
    Join Date
    Nov 2016
    Location
    Wollongong
    Posts
    51
    Users Country Flag
    What year model is it? What kw motor does it have?

    Based of this:

    Engine PR No. Rear brakes
    1.2l - 66 kW 1KT / 2EJ C 38 (14”)
    1.4l - 66 kW TDI
    1.4l - 77 kW TDI
    1.2l - 81 kW
    1.4l - 110 kW
    1.8l - 141 kW 1KV

    Engine PR No. Front brakes
    1.2l - 44 kW 1LR / 1ZG FS III (14”)
    1.2l - 51 kW
    1.2l - 66 kW
    1.2l - 77 kW TSI 1)
    1.4l - 63 kW
    1.2 l; 1.6 l - 55 kW TDI
    1.6l - 66 kW TDI
    1.6l - 77 kW TDI 1ZC FN3 (15”)
    1.2l - 77 kW TSI 2)
    1.4 l - 103 kW TSI

    1) Worldwide and Europe up to Week 22/2012

    2) Europe as of Week 22/2012



    I think this is what you need (i think this is still the same for the 1.2L 77kw motor also):

    Item PR No. 1LR / 1ZG / 1ZJ
    1 Brake caliper FS III (14”)
    2 Brake pad,
    thickness
    mm 14
    Brake pad, wear
    limit without
    backplate
    mm 2
    3 Brake disc Diam‐
    eter in
    mm
    256
    Brake disc,
    thickness
    mm 22
    Brake disc,
    wear limit
    mm 19
    4 Brake caliper,
    piston
    Diam‐
    eter in
    mm
    54


    Rear brakes (disc brakes)
    Item PR No. 1KT / 2EJ /
    1KV
    1 Brake caliper C 38 (14”)
    2 Brake pad,
    thickness
    mm 12
    Brake pad,
    wear limit with‐
    out backplate
    mm 2
    3 Brake disc Diameter in
    mm
    230
    Thickness mm 9
    Wear limit mm 7
    4 Piston Diameter in
    mm
    38
    Last edited by Mitchh; 04-02-2017 at 07:07 PM.

  4. #4
    Join Date
    Dec 2012
    Location
    Melbourne Vic
    Posts
    188
    Thread Starter
    Mitch, it's a 2010 77tsi. I had a look at the service manual and think what you've got above is right, 256 front, 230 rear

  5. #5
    Join Date
    Dec 2012
    Location
    Melbourne Vic
    Posts
    188
    Thread Starter

    Front brakes are 256mm and the rears are 232mm

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