I am not discounting the effects of marginally freeing up the intake - I have mentioned that adding a pod style filter will allow the turbo to spool a bit earlier and free up the lower ranges... but once you get PAST the turbo's peak efficency (~5000rpm) the turbo is dropping sharply off the back of the curve and the only thing to solve this is to move to a turbo with bigger wheels - The response curve of the turbo does not lie....
I also agreed with you with regards to the intercooler for different reasons. It allows the ecu to run more timing or lean out the mixtures. With regards to the turbo the intercooler allows you to run a little more boost as it is removing the increased heat levels in the air due to a reduction in turbo efficency. the turbo has its limits though. You have to remember that the turbo cooling system is designed to work at ~60% turbo efficency. If you run it at 55% efficency the turbo will not get cooled properly and it will fail. I don't know why you would run past 1 bar boost anyway cause you are then missing out on the peak midrang power for a theoretical 5hp gain at the top... stupid idea!!!
I re-interate that this is why APR and other such chips run at the same efficency as stock - none of the system should be effected by running the increased boost levels - but any further increse on an otherwise stock car will reduce mechanical longevity. This is why any tuining $$$$ should be put towards a chip first before any other modifications... $200 on an intake and $400 for a dump pipe = $600 towards an ECU tune that WILL give you the biggest gains.
I suggest that you read peoples responses in the future
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