Originally Posted by
simon k
I bought my polo for the same reason, daily driver and track, same with Sam, though I haven't gone as far as he has.. have a look through both of our threads and you'll see what we've done (I'm not much good at keeping mine up to date though). I'm on a tight budget so almost everything has been done as cheaply as I could, doing all the work myself. The only things I spent proper money on were the SEAT intercooler (though it was new 2nd hand), wavetrac diff (new 2nd hand again) and bilstein dampers (which I converted to coilover at the front).
I'm running stage 2 with FMIC and dump only and it's good, though the tune is generic and I'm sure there are areas where it doesn't perform as well as it could. I'm looking to rectify that soon.
Exhaust wise, I made a 3" dump out of scrap stainless that goes into a 100 cell cat and then to the stock exhaust, but I replaced the stock muffler with a little straight through muffler. Its not much louder than stock... So I say no, catback isn't needed. I think Sam's exhaust set up is much the same as mine.
Intake wise I didn't think pd160 was worth it, I got some PVC plumbing pipe from bunnings and shaped it with a heat gun to fit between the slam panel and radiator. I removed the stock intake parts completely and cut a big hole in the air filter box. I've recently replaced the PVC pipe with more scrap stainless, using stubby holders to keep it in place and stop it from rubbing on things it shouldn't. The only thing with the intake though is that the air cleaner (I have a BMC filter too) was full of bugs when I had it out to do the gearbox, so they need to be checked regularly.
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