Actually the last post is close to the money, When you go undersize they may look ok and brake in general "ok" and you think what the hell ill use them . Well as the previous post states the thermal efficiency of the brakes. When you are undersize the stopping distance actually increases as the disc doesnt cool as quick. Imo you shouldnt mess with your brakes there is a min thickness stated on the disc and manual for a very good reason. There really isnt much difference between New thickness and min thickness around 2-3mm. So whoever you get to machine your discs should be competent and someone you know and trust that will measure them and be straight up with you. Trying to save you a bit of money might bite you down the track.
My 2c
JMac
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