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View Poll Results: How far should I go?

Voters
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  • Fix the gears

    3 37.50%
  • Fix the gears + LSD

    0 0%
  • Fix the gears + LSD + Clutch Upgrade

    2 25.00%
  • Fix the gears + LSD + Clutch Upgrade + flywheel (SM/DM)

    4 50.00%
Multiple Choice Poll.
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Results 11 to 20 of 29

Thread: Addressing my gearbox

  1. #11
    Join Date
    Feb 2007
    Location
    Brisvegas
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    2,214
    Users Country Flag

    Sorry forget the 7lb flywheel if you're worried about the chatter at idle.

  2. #12
    Join Date
    Jan 2009
    Location
    blankedy
    Posts
    4,058
    If you're sticking with the K03, Just fix / replace the box with something (Mk4 box fit)?

    With semi's up front, you get most of the power down (well, I do), without dropping a lot of coin just to have it sound normal.

    Are you using Redline MTL / Redline MT-90 in the box? has helped some with noise (I'm probably due for a fluid swap).

    If you were planning on a BT, then fix the box and LSD.

  3. #13
    Join Date
    May 2005
    Location
    Melbourne, Mexico
    Posts
    8,984
    Users Country Flag
    Fix the gears + Clutch Upgrade + flywheel SM

    You can miss the diff if you retain the K03s in my opinion.

    Troy has a std clutch still (wtf) I don't mind a bit of chatter so went SMF. Having done 50km in Anthony's with the VT mounts, I don't see any of my money going there.

    Find another box and just do a swap over. Are you doing it yourself or paying a man?

    Gavin

    Gavin

  4. #14
    Join Date
    May 2008
    Location
    Adelaide, SA
    Posts
    739
    Did you notice any 'bad' drivability errors in my car when you drive it?

    Fix box. LWFW and clutch. Fit Quaife ATB.

    Have (immense) fun.
    Cheap, Fast, Reliable. Choose two.

  5. #15
    Join Date
    Aug 2007
    Location
    Dont poke and hope, scan, smoke and scope
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    4,423
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    Bflat, mate that car looks super good in that sig mate. .
    Just saying.
    Can I ask why someone would swap out and fit a Mk4 Gti box?? its the same apart from some outer casing difference they still haver their troubles too, to be honest in the last 5 yrs I seen more mk4 o2J dramas over the 02R tbh.. Awesome upgrade would be the tough 6 speed. No matter what Vw or Audi you have the Achilles heel is the tranny always has been, but still with the volume on the roads they are not so bad really, I ran my gig for nearly 5 years and didn't see many major lunch jobs, some yes but not lots. First job as an apprentice in 88 was an 020 lunched diff, that was in 88, we now in 2013 and we all still talking gearboxes. , first thing you should try is redline, it realy does make a difference, you have to give it couple hundred ks for it to wick into the bearings and gears.
    If you have money to burn then you could upgrade the gears themselves. To conclude apart from the odd case hardening drama or syncro drama I probably seen more issues with ones that have had diffs fitted.
    Good luck mate
    Cheers
    Jmac
    Alba European
    Service, Diagnostics and repairs. Mobile Diag available on request
    Audi/VW/Porsche Factory trained tech 25+ yrs exp
    For people who value experience call 0423965341

  6. #16
    Join Date
    Feb 2011
    Location
    Eltham, Victoria
    Posts
    1,037
    Users Country Flag Thread Starter
    Quote Originally Posted by Jmac View Post
    Bflat, mate that car looks super good in that sig mate. .
    Just saying.
    Can I ask why someone would swap out and fit a Mk4 Gti box?? its the same apart from some outer casing difference they still haver their troubles too, to be honest in the last 5 yrs I seen more mk4 o2J dramas over the 02R tbh.. Awesome upgrade would be the tough 6 speed. No matter what Vw or Audi you have the Achilles heel is the tranny always has been, but still with the volume on the roads they are not so bad really, I ran my gig for nearly 5 years and didn't see many major lunch jobs, some yes but not lots. First job as an apprentice in 88 was an 020 lunched diff, that was in 88, we now in 2013 and we all still talking gearboxes. , first thing you should try is redline, it realy does make a difference, you have to give it couple hundred ks for it to wick into the bearings and gears.
    If you have money to burn then you could upgrade the gears themselves. To conclude apart from the odd case hardening drama or syncro drama I probably seen more issues with ones that have had diffs fitted.
    Good luck mate
    Cheers
    Jmac
    Haha righto, I was born in 88 (just to put things into perspective for ya).
    Cheers for the adoration btw.
    I had the box goop replaced 12 months ago with what I recall was redline. Tbh it made it worse.
    I'm keen on buying and swapping if it's cheaper, but I'm not against revamping the current box if feasible.
    The LSD, although brilliant for the track, will most likely feel like a lazy $1K put to waste without silly power being channeled through it.
    My clutch 'feels' fine but I can appreciate getting the preventative work done whilst its all apart.

    I'm thinking I'll talk to the boys at Volkwerke tomorrow to see what I can line up.

    Appreciate the input, fellas!

  7. #17
    Join Date
    Oct 2010
    Location
    Melbourne, VIC
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    3,178
    Users Country Flag
    Quote Originally Posted by Bflat View Post
    I plan on ditching the stance it's currently exhibiting for a more practical and 'fun' height so as to utilise the power available at all times (other than just point and shoot as it happens at the moment).
    That's very good to hear.
    I'd decide how far I'd want to go power-wise before sorting out the box. If not too far, then fix the box and nothing else. If you're going to go big turbo, then go the 02M conversion (it does weigh about 25kg more), a stronger clutch (light FW if you don't mind chatter) and a TBD or Salisbury LSD.
    Resident grumpy old fart
    VW - Metallic Paint, Radial Tyres, Laminated Windscreen, Electric Windows, VW Alloy Wheels, Variable Geometry Exhaust Driven Supercharger, Direct Unit Fuel Injection, Adiabatic Ignition, MacPherson Struts front, Torsion Beam rear, Coil Springs, Hydraulic Dampers, Front Anti-Roll Bar, Disc Brakes, Bosch ECU, ABS

  8. #18
    Join Date
    Aug 2007
    Location
    Dont poke and hope, scan, smoke and scope
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    LOL and seems like yesterday mate. Strange to hear you say that about redline but hey things happen, maybe all done too late with yours perhaps, I know VW had a run of 9N3 with the wrong oil in them from the factory. Anyway you are thinking the right way with it all so im sure you will get a result.
    Keen to hear how you go
    Im fitting a Mk3 diesel 02A to my project BTW, ill update you when that all happens, as it happens the fun starts this weekend, long coming but have free time now!!!!!!!!!!
    Cheers
    Jmac
    Alba European
    Service, Diagnostics and repairs. Mobile Diag available on request
    Audi/VW/Porsche Factory trained tech 25+ yrs exp
    For people who value experience call 0423965341

  9. #19
    Join Date
    Feb 2011
    Location
    Eltham, Victoria
    Posts
    1,037
    Users Country Flag Thread Starter
    Quote Originally Posted by kaanage View Post
    That's very good to hear.
    I'd decide how far I'd want to go power-wise before sorting out the box. If not too far, then fix the box and nothing else. If you're going to go big turbo, then go the 02M conversion (it does weigh about 25kg more), a stronger clutch (light FW if you don't mind chatter) and a TBD or Salisbury LSD.
    The 02M is tempting, but it would require some consultation from Junior as it hasn't been done in Aus (AFAIK). The extra cog would be nice so long as the ratios work out accordingly. I can only see myself getting more power through a BT upgrade and I'm just not prepared for it yet (I'd rather smooth out my boost delivery first). I'm thinking I'll get the gears fixed, throw on a proper set of shoes and bring the suspension up a notch to improve travel and enjoy the drive.

  10. #20
    Join Date
    Aug 2007
    Location
    Dont poke and hope, scan, smoke and scope
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    Quote Originally Posted by Bflat View Post
    The 02M is tempting, but it would require some consultation from Junior as it hasn't been done in Aus (AFAIK). The extra cog would be nice so long as the ratios work out accordingly. I can only see myself getting more power through a BT upgrade and I'm just not prepared for it yet (I'd rather smooth out my boost delivery first). I'm thinking I'll get the gears fixed, throw on a proper set of shoes and bring the suspension up a notch to improve travel and enjoy the drive.
    Back to where I was at before, you are thinking the right way dude.
    Cheers
    Jmac
    Alba European
    Service, Diagnostics and repairs. Mobile Diag available on request
    Audi/VW/Porsche Factory trained tech 25+ yrs exp
    For people who value experience call 0423965341

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