Ok guys, here’s an update and how to rectify the issue noted above.
There was a small amount of moisture found in the fuse box which required further investigation.
Note the steps below are to be read with the labelled pictures.
1. Remove fuse box cover
2. Disconnect battery, I found it easier to remove the battery and battery tray/enclosure. We found it easier to remove the engine cover, allowed for more space, also allowed to check other areas for water damage
3. Label wiring and take pictures of the setup/configuration
4. Undo main fusebox bolt to remove fusebox from vehicle
5. Once fusebox removed from the vehicle, undo the small screws to allow the fusebox to be split from the housing
6. Undo the bolts as noted and remove the fuses
7. Remove the metal power bar/rail
8. Note the small amount of water at the top of the fusebox, equals a large amount of water within the fusebox
9. Note to check for corrosion in the fusebox connection housing
10. Clean the fusebox and housing with contact cleaner, make sure you test a small area first to ensure no damage to plastic or fusebox, terminals etc. – Check for corrosion
11. The fusebox has layers of circuit board, therefore the cleaning and drying process can take a few days to be done correctly. Also use of compressed air will assist in this process.
12. Basically the aim of this process is to clean and dry the fuse box, and circuit areas.
13. Once clean and dry, assemble the fusebox into the housing and fix with bolts and screws in reverse of the pull apart process.
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