The demand controlled high-pressure pump by
Bosch is driven by a four lobed cam on the end of
the intake camshaft.
The pump piston is driven by the camshaft and a
cam follower. This reduces friction as well as the
chain forces. The results are smoother engine
operation and higher fuel economy.
The use of the four lobe cam has allowed a reduced
piston stroke compared to earlier versions of the
2.0L TSI engine. Due to the shorter stroke, the
individual delivery rates are lower. This, in turn,
results in reduced pressure fluctuations. The
metering precision of the injectors is also improved,
as there is now one feed stroke per injection. The
advantage of this is improved oxygen sensor control
and fuel efficiency.
The high-pressure pump produces a maximum
pressure of 2175.5 psi (150 bar). The fuel pressure
requested by the engine control module is adjusted
by Fuel Pressure Regulator Valve N276. The pressure
is regulated between 725.1 psi (50 bar) and 2175.5
psi (150 bar) depending on engine requirements.
The high-pressure pump now has its own pressure
limiting valve. This valve opens at approximately 2900
psi (200 bar) and admits pressure into the pump
chamber. Previously, pressure was discharged into
the low-pressure circuit. Excessively high-pressures
can build up in overrun or when the engine heat
soaks after shut-off.The pressure pulsations in the low-pressure circuit
are reduced by a damping element integrated in the
pump.
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