Lessons learned with Climatronic HVAC
A few months ago I posted on how slow the climatronic system in my Golf was to switch to recirculating air when driving through smokey exhausts, in tunnels, etc and how I was getting odours in the car. The dealer checked the system out and pronounced it working properly using LPG to trigger the air quality sensor. Since then I have tried a couple of fixes that had a positive effect.
1) I noticed that even with recirculating selected there was some odour coming into the car. Because I had doubts aboutwhether the recirc air flapwas closing off fully, I used VCDS to run the HVAC calibration output test that 'relearns' the open and closed position of the various air flap controls. After doing this I noticed that the closed position on the recirc flap motor had adapted to a slightly different value. Anyway that seemed to fix the problem of odours coming in after recirc was selected.
2) I had been using an ammonia based windscreen washer additive to help clean bugs (the standard alcohol stuff that came with the car wasn't that effective). I discovered that the ammonia was triggering the air quality sensor and with the run-off from the windscreen ending up in the same HVAC air intake area as the sensor, it had progressively desensitized the sensor. After I went back to an alcohol based additive, the sensitivity gradually improved and is now what I would expect.